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Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills (열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

A large scale model test to investigate the pressure drop and heat transer characteristics in the air side of two-row heat exchanger (2열 휜 튜브 열교환기의 공기측 압력강하 및 열전달 특성을 고찰하기 위한 확대 모형실험)

  • Gang, Hui-Chan;Kim, Mu-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.113-124
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    • 1997
  • This work is performed to investigate the pressure drop and heat transfer characteristics in the air side of finned-tube heat exchanger for air conditioner. Experimental apparatus and method are described to simulate the heat exchanger performance by using the three times enlarged model. The pressure drop and heat transfer coefficient were measured and compared for the heat exchangers with a plane fin and a commercial strip fin. The measured data for the strip fin agree well with those of prototype within a few percentages. For the plane fin, the measured data had similar trend to Gray & Webb's correlation at high air velocity, however a new correlation is needed to give more accurate prediction at low air velocity. It is found that most heat was transferred around the front row of the two-row heat exchanger, and the ratio of thermal load at the front tube row was increased for decreasing air velocity.

Independent Cooling Controller for Temperature Control of High Strength and Atmosphere Corrosion Resisting Steel in Hot Strip Mills (고강도 내후성강의 온도제어를 위한 ICC 제어기 개발)

  • Park, Cheol Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.327-335
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    • 2015
  • In this paper, we propose an independent cooling control (ICC) scheme for high strength and atmosphere corrosion resisting steel to obtain the desired temperature and properties along the longitudinal direction of the steel in the run-out table (ROT) process. A temperature model of the independent process is developed to divide the ROT into front and back sections. The control concept uses field data, problem analysis, and a time-temperature transformation diagram. The effectiveness of the proposed control is verified using simulation results under a temperature disturbance by the transformation in the middle of the ROT. The results of a hot strip mill field test show that the temperature control performance is significantly improved by the proposed control scheme.

A Study on the Development of Urine Analyzer System (뇨분석 시스템 개발에 관한 연구)

  • Lee, S.J.;Choi, B.C.;Kim, K.N.;Hong, S.I.;Kim, J.H.;Kim, J.H.;Jun, K.R.
    • Proceedings of the KOSOMBE Conference
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    • v.1997 no.05
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    • pp.303-308
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    • 1997
  • In this paper, we analyzed the spectroscopic properties of strip to analyzer urine qualitatively & quantitatively and make urine analyzer system stable by spectroscopy, and research the property of preamplifier unit. The analysis of spectroscopic properties of 10 pads in the strip is used for determine the wave length of light source of optic detector unit and used for basic materials which are necessary that we develop the algorithm analyzing the density grade of pad accurately. We make preamplifier unit by using the current to frequency method to measure the distribution of pad color. We implemented urine analyzer system. This system's hardware is composed of measuring unit for detect of distribution density of strip pad, main processing unit, communication unit, interface device, thermal printer, and indicator. The software consists of the program which manage the argument of test, proportion initial value of urine analyzer and calibrate analyzed result.

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Fabrication and Operation Testing of an Air-cored Pulse Transformer for Charging a High Voltage Pulse Forming Line (고압 펄스 성형라인 충전을 위한 공심형 고압 펄스트랜스의 제작과 동작 특성)

  • Jin, Yun-Sik;Kim, Young-Bae;Kim, Jong-Soo;Ryoo, Hong-Je;Cho, Chu-Hyun;Rim, Geun-Hee;Lim, Soo-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.5
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    • pp.939-944
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    • 2010
  • A high voltage air-cored helical strip/wire type pulse transformer has been fabricated for charging of a high voltage pulse forming line. As a primary coil, copper strip of 25mm width was wound helically around a MC nylon cylinder. For a secondary coil, copper enameled wire of 1mm diameter was wound around conical cylinder in order to provide insulation between two windings. The coupling coefficient of 0.53 was obtained when two coils were combined coaxially in the insulation oil filled chamber. Voltage gain and energy transfer efficiency were investigated by varying the parameters of primary and secondary circuit. Test results shows that the voltage gain increases up to 17 with increasing the primary capacitance up to 200nF. And highest energy transfer efficiency of 44% was obtained when the dual resonant operation condition was nearly satisfied. The pulse transformer developed in this study can be used for charging the middle conductor of a Blumlein pulse forming line.

A Study on the Characteristics of Automatic Flatness Control System for Stell Sheet (강판의 자동 형상제어 장치의 특성에 관한 연구)

  • 김순경;전연찬;김중완;김문경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.541-545
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    • 1996
  • In this paper, The performance and functions of automatic flatness control system installed on the 4 hi-reversing mill and has been investigated under actualconditions. A new automatic flatness control system incorporates a measuring roll for measurement and correction calculations, hydraulic roll benders, selective roll cooling, and a programmable controller for interface and data logging. The test results are as following. The more the exit steel strip thickness is thick, the smaller the I value, and the more it is thin, the larger the I value. And, a complex distribution of strip tension was controlled, for example, not only a quarter buckle but also a simple center wave and edge wave. Because the tension deviation is larger at acceleration speed and deceleration speed than steady speed, so automatic flatness control system of contact type is better to adopt over 450 m/min, automatic flatness control system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and defects caused by poor flatness have been drastically decreased. And coolant temperature for work roll cooling system on the automatic flatness control system is better to adopt about 50-55 .deg. C.

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A Study on Comparison of Finite Element Analysis with Model Test of Shallow Footing Failure for Cohesionless Soil with Non-associated Plasticity and Some Smooth Footing (사질토지반의 지지력분석을 위한 얕은기초의 파괴거동에 대한 모형실험과 유한요소해석 비교 검토)

  • Kim, Young-Min;Kang, Sung-Wi
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.1
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    • pp.13-20
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    • 2010
  • This paper describes the procedure to predict the entire load-displacement curve and the failure mechanism of shallow strip footing for real soil. The presented results show that it is possible to analyze the post peak behavior of shallow strip footing and to give a progressive failure mechanism clearly. Finite element computation of the bearing capacity factor $N_{\gamma}$ have been made for shallow strip footings with friction angles and dilation angle. It is shown that commonly used values of $N_{\gamma}$ which have generally been based on associated plasticity calculations are unconservative for real soil with non-associated plasticity and some smooth footing.

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Experimental study of bearing capacity of strip footing on sand slope reinforced with tire chips

  • Keskin, Mehmet Salih;Laman, Mustafa
    • Geomechanics and Engineering
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    • v.6 no.3
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    • pp.249-262
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    • 2014
  • Tire chips and tire chips-soil mixtures can be used as alternative fill material in many civil engineering applications. In this study, the potential benefits of using tire chips as lightweight material to improve the bearing capacity and the settlement behavior of sand slope was investigated experimentally. For this aim, a series of direct shear and model loading tests were conducted. In direct shear tests, the effect of contents of the tire chips on the shear strength parameters of sand was investigated. Different mixing ratios of 0, 5, 10, 15 and 20% by volume were used and the optimum mixing ratio was obtained. Then, laboratory model tests were performed on a model strip footing on sand slope reinforced with randomly distributed tire chips. The loading tests were carried out on sand slope with relative density of 65% and the slope angle of $30^{\circ}C$. In the loading tests the percentage of tire chips to sand was taken as same as in direct shear tests. The results indicated that at the same loading level the settlement of strip footing on sand-tire chips mixture was about 30% less than in the case of pure sand. Addition of tire chips to sand increases BCR (bearing capacity ratio) from 1.17 to 1.88 with respect to tire chips content. The maximum BCR is attained at tire chips content of 10%.

A SMA-based actuation system for a fish robot

  • Le, Chan Hoang;Nguyen, Quang Sang;Park, Hoon Cheol
    • Smart Structures and Systems
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    • v.10 no.6
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    • pp.501-515
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    • 2012
  • We design and test a shape memory alloy (SMA)-based actuation system that can be used to propel a fish robot. The actuator in the system is composed of a 0.1 mm diameter SMA wire, a 0.5 mm-thick glass/epoxy composite strip, and a fixture frame. The SMA wire is installed in a pre-bent composite strip that provides initial tension to the SMA wire. The actuator can produce a blocking force of about 200 gram force (gf) and displacement of 3.5 mm at the center of the glass/epoxy strip for an 8 V application. The bending motion of the actuator is converted into the tail-beat motion of a fish robot through a linkage system. The fish robot is evaluated by measuring the tail-beat angle, swimming speed, and thrust produced by the tail-beat motion. The tail-beat angle is about $20^{\circ}$, the maximum swimming speed is about 1.6 cm/s, and the measured average thrust is about 0.4 gf when the fish robot is operated at 0.9 Hz.

Boiling Heat Transfer in a Narrow Rectangular Channel with Offset Strip Fins (오프셋 스트립 휜이 있는 협소 사각유로의 비등열전달)

  • Kim Byong Joo;Jeong Eun Soo;Sohn Byong Hu
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.10
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    • pp.977-983
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    • 2004
  • An experimental study on saturated flow boiling heat transfer of R113 was peformed in a vertical narrow rectangular channel with offset strip fins. Two-phase pressure gradients and boiling heat transfer coefficients in an electrically heated test section were measured in the range of quality $0{\sim}0.6$, mass flux $17{\sim}43kg/m^{2}s$, and heat flux of $500{\sim}3,000W/m^2$ Two-phase friction multipliers were determined as a function of Lockhart-Martinelli parameter. Local boiling heat transfer coefficients were analysed in terms of mass flux, heat flux and local vapor quality. Correlation for boiling heat transfer coefficients was proposed, which was in good agreement with experimental data.