• Title/Summary/Keyword: test bench design

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

Manufacturing Test-bench for Developing Nanopositioner (나노포지셔너 개발을 위한 테스트벤치 제작)

  • Kwon, Ji Yong;Park, Geun Je;Ryu, Won Jin;Lee, Chibum
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.593-599
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    • 2013
  • In this study, a test-bench for developing and verifying a 1- or 2-axis nanopositioner was manufactured. Using this test-bench, adesigned and manufactured flexure stage based on an analysis can configure nanopositioning systems. A breadboard and fixture were fabricated to be equipped with various types of mechanisms and sizes of stages. The test-bench has linear encoders for calibrating sensors and verifying the orthogonality and parasitic motion of 2-axis nested-type nanopositioners. The controller was developed using LabVIEW and a TI microcontroller. A case study that exemplified the test bench for developing a nanopositioner by senior undergraduate students is shown.

Dynamic Test Results Assessment on the Optical Bench of LEO Satellite (저궤도 지구관측위성의 광학탑재체 지지구조물 동환경시험 결과분석)

  • Kim, Kyung-Won;Kim, Jin-Hee;Rhee, Ju-Hun;Kim, Sun-Won;Jin, Ik-Min;Park, Jong-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.242-245
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    • 2006
  • This paper is an assessment on the dynamic test results of optical bench for LEO satellite. According to the design requirements, optical bench was designed and manufactured. Dynamic test was performed to verify stability of optical bench. Low level random vibration test, sine burst test and sine vibration test are carried out to identify dynamic characteristics and to verify static strength and safety under quasi-static load conditions. From the result it can be stated that the optical bench is well qualified under the launch environmental conditions.

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A Study on the Development of the Automatic Performance-Test-Bench for Drag Torque (드래그 토오크의 자동 성능시험기 개발에 관한 연구)

  • Lee, Seong-Ho;Mok, Hak-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.166-174
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    • 2008
  • Recently, the automotive industry has been developing rapidly. With the progress parts of the automobile components need high quality and the reliability. Among them, braking unit is essential device, and acquire the reliability through the performance test of brake. This study was aimed to design the performance-test-bench to measure the drag torque which has effect on caliper in braking unit. In this progressive technology, it is vital importance to use hydraulic and pneumatic, and to combine test bench with instrumentation engineering technology. This system to construct the design of hydraulic and pneumatic circuit, interface technique between sensors and personal computer, data acquisition and display design, and integrated control are very important technology. Moreover, reliable data are obtained through vacuum system and hydraulic and pneumatic system by using of booster and brake master cylinder which are actually applied to automobile. Then, data signal detector sensors for speed, pressure and torque is attached on this system. Therefore, in this study, we designed a performance-test-bench by and we also made an total control system using personal computer which is more progressive and flexible method than existing PLC control.

A Study on the Development and Performance Evaluation of an ATC Test Bench (ATC Test Bench 개발 및 성능평가에 관한 연구)

  • Kim, Jae-Hyun;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.489-493
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    • 2012
  • Automatic tool changers(ATCs) store tools used in a machining center to its magazine and changes the tools automatically. Tools of machine centers are changed and then precisely equipped to spindle system by the ATC. Therefore, the stability and reliability of the ATC is very important. But, there is lack of development and evaluation on basic performance and vibration of the ATCs. So, in this study, a BT40 ATC test bench was developed to verify stability and reliability of BT40 ATCs.

Design of New Signaling System Test Bench for High Speed Rail (차세대 고속철도 신호제어시스템의 실험 기본설계)

  • 이종우;황종규;오석문;김영훈
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.315-321
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    • 1999
  • The railway signaling system consists of microcomputerized vital devices on board and ground, which are connected to one another by track circuits, and interlocking equipment for route control, The software plays a major role in these microcomputer-based vital systems. Therefore it is important to design the software and validate the required levels of safety and reliability To verify the conditions and functions of signaling logic, the laboratory prototype test bench, which consists of personal computers, VME system and Ethernet LAN, will be developed. In this paper general design of signaling system test bench for high-speed rail is described and some developed subprogram is presented.

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Study on Characteristics of Car Air-con Compressor Under Bench System Fuel Economy Simulation Condition (벤치 연비 모사 조건에서 차량용 에어컨 압축기의 특성에 관한 연구)

  • Yoo, Seong-Yeon;Kim, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.7
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    • pp.705-710
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    • 2012
  • In this study, an experiment on an air conditioning test bench was performed to verify the possibility of fuel economy simulation for the SC03 mode, North America fuel economy certification mode with a/c on condition, one of the vehicle fuel economy evaluation modes. The air conditioning test bench used in this study had each chamber simulating the actual vehicle air conditioning system and the controlling temperature, humidity, and air flow velocity to reproduce environmental conditions. Reliable results were obtained about the compressor RPM and inlet air velocity in front of the condenser corresponding to vehicle speed and air velocity in front of the vehicle, respectively, in the simulation of the SC03 mode, previously performed in CWT, in an air conditioning test bench. It was also discovered that there was a distinct difference in the fuel economy depending on the difference in the compressor displacement in the simulation test of the SC03 mode in the air conditioning test bench under various displacement conditions of the compressor.

Development of Bench Tester for Designing the Passive Anti-Rolling Tanks (수동형 감요수조 설계를 위한 벤치테스터 개발)

  • Lew, Jae-Moon;Kim, Hyochul
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.452-459
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    • 2015
  • It is important to use bench test results in the design process of anti-rolling tanks. Traditional bench tester is usually designed to perform only roll motions about a fixed axis and relatively small so that the viscous effects may not be neglected. Novel bench tester which could adjust the motion center to realize the coupled motion of sway and roll has been devised and manufactured therefore, large scaled bench tester could be utilized for designing the passive anti-rolling tanks. The time history of the reference signal from the rotation sensor of the bench tester have been recorded and processed to determine the phase angle to derive the Response Amplitude Operator(RAO) of the stabilized ship. The breadth of ART tank model should be large up to 2 m to diminish viscous scale effect and the vertical position of the tank can be varied with the ship's center of motion. The periods and the amplitude of roll motion can be varied from 1.5 sec to 5 sec and up to ±20°, respectively. The components of the tester was expressed in three dimensional digital mockup (DMU) and assembled together in the CAD space. The final configuration of the bench tester has been determined by confirming the smooth operation of the moving parts without interference through the animation in CAD space. New analytic logic are introduced for the determination of hydrodynamic moment and phase difference due to fluid motion in ART and verified through the test. The developed bench tester is believed to be effective and accurate for the verification of stabilization effect of ART taking into the consideration of the sway effect in the design stage.

Software Design for Railway Signaling System Simulator (신호제어시스템 시뮬레이터용 소프트웨어 설계)

  • 황종규;이종우;정의진;김태진
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.269-275
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    • 2000
  • The railway signaling system consists of microcomputerized vital devices on board and ground, which are connected to one another by track circuits, and interlocking equipment for route control. Therefore it is important to validate the required functions of developed system and interface between developed signaling systems. To verify the conditions and functions of signaling logic, the laboratory prototype test bench, which consists of personal computers with software module and Ethernet LAN, will be developed. In this paper general design of signaling system test bench for high-speed rail is described and developed software module is presented.

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A Design of Track Builder for Railway Signalling Test-bench (신호제어장치 시제품의 성능평가를 위한 현장에뮬레이션 모듈 설계)

  • Hwang, Jong-Gyu;Lee, Jong-Woo;Joung, Eui-Jin
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.378-380
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    • 2001
  • The railway signaling system consists of computerized vital devices. Therefor it is important to validate the required functions of developed signaling system. To verify the condition and functions of signaling functions, the plentiful laboratory test is required. To achieve this, the emulation S/W for signaling test-bench is needed. The object-oriented concept for trackside signaling equipments emulation is described in this paper.

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