• Title/Summary/Keyword: ternary system inorganic binder

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Development of Ternary Inorganic Binder System for Manufacturing High-Functional Ceramic Molds and Core (고기능성 세라믹 주형 및 중자 제작을 위한 3원계 무기 바인더 시스템 개발)

  • Hye-Yeong Park;Geun-Ho Cho;Hyun-Hee Choi;Bong Gu Kim;Eun-Hee Kim;SeungCheol Yang;Yeon-Gil Jung
    • Korean Journal of Materials Research
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    • v.32 no.12
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    • pp.538-544
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    • 2022
  • In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

Strength Characteristic according to the 80℃ Water Curing Time Variation of the Ternary System Inorganic Binder (3성분계 무기결합재의 80℃ 수중양생 시간변화에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.100-101
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    • 2014
  • The global warming because of the CO2 emission and solution about this emerge as the international enviroment problem. Particularly, it is the absolutely it is needed for reducing the CO2 in the cement industry and harmful material actual condition. And the construction of home and abroad and material manufacturers tries for the technology development for the carbon dioxide and harmful material reduction which the portland cement in manufacture is usually emitted along with the increase of concerns about the environment-friendly concrete and panel. Therefore, in this research, the compressive strength of the inorganic binder and flexural strength tries to be measured in order to draw the inappropriate high temperature cure time of the ternary system inorganic binder using the blast furnace slag, red mud, silica fumewhich is the industrial byproduct with the cement substitute material, and etc.

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Strength Characteristic according to the Curing Method of the Ternary System Inorganic Binder (3성분계 무기결합재의 양생방법에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Yun-Seong;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.33-34
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    • 2013
  • Recently, as the policy of state that it is the low carbon green growth is promoted, the effort for reducing the CO2 gas generation ejected from the construction industry in the cement production is continued. That is, the method using the mineral admixtures including the silica fume and red mud, silica fume and etc. it is the industrial byproduct with the method solving the exhaustion problem of the environmental contamination settlement and natural resources, the great quantity as the cement substitute material is examined. Accordingly, in this research, the strength characteristic of the curing body differentiating the curing method of the ternary system inorganic binder using the blast furnace slag and red mud, silica fume and etc. as the cement substitute material tried to be examined.

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Dry Shrinkage Characteristic according to the Ternary System Inorganic Binder Panel Size (3성분계 무기결합재 패널크기에 따른 건조수축 특성)

  • Lee, Jin-Woo;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.144-145
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    • 2014
  • In the cement,that is the main materials of the panel, as to the cofired process, more than 1,300 enormous energies is consumed, in addition the greenhouse gas generated in the process of producing the cement occupies 6.3% of the country whole emission quantity. And the carbon dioxide of about 0.8 ton is the cement ejected in 1 production. Accordingly, the panel utilizing the industrial byproduct is developed. Accordingly, this research is the experiment which makes the individual size into the environment-friendly inorganic binder panel and by using the blast furnace slag, which is the industrial byproduct with the cement substitute material red mud, silica fume, and etc. looks at the dry shrinkage. The length variation in which the panel which is 450 with the dry shrinkage result of measurement, thickness 12mm, and size 450mm is the smallest was shown.

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Mechanical Properties of the artificial Stone According to the Ternary System Inorganic Composite and Waste Glass and Fiber type (섬유의 종류에 따른 폐유리와 무기결합재 인조석재의 역학적 특성)

  • Yoo, Yong Jin;Kim, Heon Tae;Lee, Sang Soo;Song, Ha Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.321-322
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    • 2013
  • Recently, the exhaustion of resource and environmental damage is serious due to the global warming because of the CO2 exhaust and each type the natural aggregate picking described below. meanwhile, The rest is the actual condition gone to the dumping ground that there is nearly no use which the waste glass can recycle and it is recycled. This research applied the waste glass as the cement substitute material the inorganic binder and coares aggregate substitute material. It utilizes the substitute material of the cement according to it and natural aggregate and tries to develop the environment-friendly artificial stone. The inorganic binder used the blast furnace slag, red mud, and fly ash. The straight type steel fiber, PVA fiber, PA fiber, and cellulosic fiber were used with a kind of fiber. As to the experimental item according to it, the compressive strength is the flexural strength and compressive strength.

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Strength Property of Ternary System Non-Cement Matrix according to the Curing Method (3성분계 무시멘트 경화체의 양생방법에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Sang-Soo
    • The Journal of the Korea Contents Association
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    • v.14 no.4
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    • pp.389-396
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    • 2014
  • This study was conducted as the basic research for the replacement of Blast Furnace Slag, Red Mud, Silica Fume, etc., with cement as a solution to the problems arising from the global warming caused by the generation of $CO_2$, and conducted the experimental review to examine the feasibility of matrix having properties identical to those of cement by using the Blast Furnace slag, Red mud, Silica fume, and alkali-activator. For this, by using the the inorganic binder, such as Blast Furnace Slag, Red Mud, Silica Fume, etc., and NaOH, $Na_2SiO_3$ and others as the cement substitute material, the strength characteristic according to the mixture time variation was performed in the tentative experiment. Based on the preceding experiment, this study performed the experiment to analyze the strength properties of hardener through the curing by air-dry temperature, curing by temperature in water, coating curing, and Korean paper curing. For the water curing at $80^{\circ}C$, the compressive strength and flexural strength were found to be the most excellent at the age of the 28th day, and furthermore, it was found that the non-cement hardener could be made, which is considered to affect the production of eco-friendly concrete.