• Title/Summary/Keyword: tensile load

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Measurement of Material Properties for Miniature Stamping (미세 스탬핑용 박판소재의 물성치 측정)

  • Kim Y.S.;Shim H.B.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.247-254
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    • 2006
  • Rather than traditional manufacturing processes, miniature manufacturing processes usually require sophisticated equipments and characteristics of the processes of high cost and of low productivity. Contrarily, miniature stamping process can be realized in a low cost high productivity with relatively inexpensive equipments. In the meso scale, mechanical properties, especially work hardening characteristics, are discovered to be statically scattered and size dependent by intensive experimental and numerical investigations, which make the stamping process hard to apply to the miniature manufacturing. In this study, dual purpose experimental device that can be used for both miniature scale tensile test and miniature scale stamping by simple change of attachment has been developed. For the tensile test, the elongation has been measured with a combined use of a CCD camera and a linear encoder in order to account for the possibility of slippage between specimen and the grip and to ensure the accuracy of the measurement, while load has been measured with a load cell. To satisfy the required material properties for stamping, optimal annealing condition has been found by examining the microstructure of annealed specimen.

The Effects of Sheet Strength and Thickness on Bending Behavior of Steel Pipes (소재강도와 두께가 파이프 굽힘변형의 꺽임발생 거동에 미치는 영향)

  • 박기철;이형진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2071-2081
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    • 1995
  • In order to examine the effects of yield stress, tensile strength and thickness on the buckling behavior during bending of pipes, the nonlinear finite element analysis of the 3-point bending tests was carried out using the commercial software (ABAQUS) under the condition of L4(2$^{3}$) performed according to the designed condition. Form the analysis of simulation results, it was found that yield stress and thickness were the major factors on buckling load at pipe bending and tensile strength gave little influence because the plastic strain and plastic zone are small. For the punch displacement to the occurrence of buckling, thickness is a major factor and yield stress and tensile strength are the minor factors.

Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region (소성역 체결 볼트의 기계적 거동 유한요소해석)

  • Cho, Sung-San;Shin, Chun-Se
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

Flexural Behavior of Dual Concrete Beams Using Fiber Reinforced Concrete at Tensile Parts (섬유보강 고인장강도 콘크리트를 이용한 이중 콘크리트 보의 휨 거동 해석)

  • 박대효;부준성;조백순
    • Journal of the Korea Concrete Institute
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    • v.13 no.6
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    • pp.584-592
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    • 2001
  • The cracks are developed in reinforced concrete(RC) beams at the early stage of service load because of the relatively small tensile strength of concrete. The structural strength and stiffness are decreased by reduction of tensile resistance capacity of concrete due to the developed cracks. Using the fiber reinforced concrete that is increased the flexural strength and tensile strength at tensile part can enhance the strength and stiffness of concrete structures and decrease the tensile flexural cracks and deflections. Therefore, the RC beams used of the fiber reinforced concrete at. tensile part ensure the safety and serviceability of the concrete structures. In this work, analytical model of a dual concrete beams composed of the normal strength concrete at compression part and the high tension strength concrete at tensile part is developed by using the equilibrium conditions of forces and compatibility conditions of strains. Three groups of test beams that are formed of one reinforced concrete beam and two dual concrete beams for each steel reinforcement ratio are tested to examine the flexural behavior of dual concrete beams. The comparative study of total nine test beams is shown that the ultimate load of a dual concrete beams relative to the RC beams is increased in approximately 30%. In addition, the flexural rigidity, as used here, referred to the slope of load-deflection curves is increased and the deflection is decreased.

Design parameters on the tensile load bearing capacity of a co-cured lap joint with steel and carbon fiber/epoxy composite adherends (강철재료와 탄소섬유/에폭시 복합재료를 이용한 동시경화 조인트의 인장하중 전달용량에 미치는 설계변수에 관한 연구)

  • 신금철;이정주
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.172-175
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    • 2001
  • The co-cured Joining method, which is regarded as an adhesively bonded Joining method, is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither surface treatment onto the composite adherend nor an additional adhesive joining process because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured Joining process. Since the adhesive of the co-cured joint is the same material as the resin of the composite adherend, the analysis and design of the co-cured joint for composite structures are simpler than those of an adhesively bonded joint, which uses an additional adhesive. In this paper, effects of the manufacturing parameters, namely surface roughness, stacking sequence of the composite adherend, and manufacturing pressure in the autoclave during curing process, on the tensile load bearing capacity of the co-cured single lap joint will be experimentally investigated.

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Effect of Tension Stiffering on the Behavior of Reinforced Concrete Beam (콘크리트 인장강성이 철근콘크리트 보의 거동에 미치는 영향)

  • 이봉학
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.4
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    • pp.104-112
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    • 1999
  • Tensile behavior in concrete has been neglected until recently. However, the effect of tensile stresses in concrete must be considered where the member primarily carries tensile forces or when ultimate strength is affected by the cracking history. In this paper, a series of experiments were performed with a reinforced rectangular beams of 15 specimens in order to investigate the effect of tension stiffening into the nonlinear analysis and cracking behavior. The experimental results were analyzed in terms of load-deflection curves and strain fracture energy with respect to the main experimental variables such as types of specimen, strength of concrete and steel ration. The results from experiments and finite element analysis were compared in terms of load-deflection relationship and cracking pattern. The results are as follows ; The tension stffening effects of reinforced concrete beams were observedc up to yielding of members after cracking showing strain energy difference of 35 % at the beam of 0.57% steel ratio compared with that of beam ignoring the tension stiffening effect. The tension stiffening of concrete strength 400kgf/$\textrm{cm}^2$ and 600kgf/$\textrm{cm}^2$ increased by 8% and 13%, respectively, compared with that of concrete strength 200kgf/$\textrm{cm}^2$. The tension stiffening effects were greater at a ductile member rather than a brittle one. The load-deflection results of finite element analysis showed very similar results from experiment. The crack growth and pattern might be predicted from the nonlinear finite element analysis considering concrete stiffening.

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A Study on Clinching Characteristics for A6451 Aluminum and Galvanized Steels and the Application of Clinching Technology to Automotive Parts (A6451 알루미늄 및 용융아연도금강판의 클린칭 접합특성 및 접합기술의 차체 부품 적용 연구)

  • Kwon, Eui-Pyo;Park, Hyun-kyung
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.886-893
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    • 2018
  • In this study, clinching characteristics of aluminum and galvanized steels were investigated for the application of clinching as a joining technique to aluminum wheelhouse assembly. A6451 aluminium alloy and galvanized steel sheets were joined by hybrid joining(clinching + adhesive bonding). Tensile-shear load and fracture mode of hybrid joints were investigated. Maximum tensile-shear load of hybrid joints was about six times higher than that of clinched joints without adhesive. Energy absorption values of hybrid joints were higher than those of clinched joints without adhesive as well as resistance spot welded steel joints. Developed aluminum wheelhouse assembly showed higher static stiffness than the existing steel parts. Aluminum wheelhouse inner panel unit was 44% lighter than the steel unit, and the final assembled aluminum wheelhouse was 14.6% lighter than the existing steel parts.

FATIGUE DESIGN FORSUS30IL SPOT-WELDED MULTI-LAP JOINTS SUBJECTED TO TENSILE SHEAR LOAD

  • Na, T.H.m;Jung, W.S.;Bae, D.H;I.S.Shon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.121-126
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    • 2002
  • The railroad cars or the commercial vehicles are generally manufactured by the spot welding. Among various kinds of spot welded lap joints, multi-lap joints are one of popular joints in manufacturing their body structures. But, fatigue strength of these joints are lower than that of base metal due to high stress concentration at the nugget edge of the spot weld and are known to considerably be influenced by welding conditions as well as the mechanical and geometrical factors. Thus, it is necessary to establish a reasonable and systematic fatigue design criterion for spot welded multi-lap joints. In this paper, the $\Delta$P-N$_{f}$ curves has been rearranged in the $\Delta$$\sigma$-N$_{f}$ relation with the maximum stress at the nugget edge of spot welded multi-lap joints subjected to tensile shear load. Consequently, the fatigue data were evaluated in terms of fracture mechanics by plotting on the $\Delta$OP-N$_{f}$ curves. From the results obtained, both of them have been revealed to be applicable to fatigue design of spot welded multi-lap joints. However, the fracture mechanical approach is found to be more effective than the maximum stress approach in the range on N$_{f}$$\geq$2x10$^{5}$ . .

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Evaluation of Micro-Tensile Properties for Nano-coating Material TiN (나노 코팅재 TiN 의 마이크로 인장 특성 평가)

  • Huh, Yong-Hak;Kim, Dong-Iel;Hahn, Jun-Hee;Kim, Gwang-Seok;Yeon, Soon-Chang;Kim, Yong-Hyub
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.240-245
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    • 2004
  • Tensile properties of hard coating material, TiN, were evaluated using micro-tensile testing system. TiN has been known as a hard coating material commonly used today. Micro-tensile testing system consisted of a micro tensile loading system and a micro-ESPI(Electronic Speckle Pattern Interferometry) system. Micro-tensile loading system had a maximum load capacity of 500mN and a resolution of 4.5 nm in stroke. TiN thin film $1{\mu}m$ thick was deposited on the Si wafer pre-deposited of $Si_3N_4$ film substrate by the closed field unbalanced magnetron sputtering (CFUBMS) process. Three kinds of micro-tensile specimen with the respective width of $50{\mu}m$, $100{\mu}m$ and $500{\mu}m$ were fabricated by MEMS process. The mechanical properties including tensile strength and elastic modulus were determined using the micro-tensile testing system and compared by those obtained by nano-indentation

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A Study on Tensile Strength of the 3D Printing Product According to the Nitrogen Concentration of Chamber Inside (챔버 내부의 질소 농도에 따른 3D프린팅 출력물의 인장 강도에 관한 연구)

  • Lee, Song Yeon;Huh, Yong Jeong
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.1
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    • pp.103-107
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    • 2022
  • Scaffolds are the structures that safely protect sensors in various parts of the body. Because of scaffolds must protect sensors from load, the tensile strength of the scaffolds must be higher than 750 kgf/cm2. Currently, the tensile strength of scaffolds made with the 3d printer is 714 kgf/cm2. We confirm that the tensile strength of the scaffolds increase using air with high nitrogen concentration. In this study, we conducted experiments to find nitrogen concentrations in which the tensile strength of the specimen is higher than 750 kgf/cm2. The nitrogen control device and the nitrogen concentration sensor were installed in the chamber type 3d printer. The nitrogen concentration inside the 3d printer was changed by 5 % from 80 % to 100 %. Specimens of ASTM D 638 standard were produced under changed nitrogen concentration. We measured the tensile strength of specimens. We compared the tensile strength of specimens produced under each nitrogen concentration. We confirmed that when air with nitrogen concentration of 90 % was used, the tensile strength of scaffolds were 762 kgf/cm2.