• 소성∙가공
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• 제15권8호
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• pp.609-614
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• 2006

Micro-alloyed steels(MA steels) for cold forging was developed to replace the usual quenched and tempered steel. MA steels have several advantages over the conventional quenched and tempered carbon steels. First of all, energy consumption could be lowered due to the elimination of spherodizing annealing and quenching/tempering heat treatment. Also, bending during quenching could be avoided when MA steels are applied for manufacturing of long fastener parts. However, larger amount of load is exerted on the dies compared than in the case of conventional mild steels, which might lead to the earlier fracture of dies, when MA forging steels are applied in forging practice. Therefore, die lift could be a critical factor to determine whether HA forging steels could be widely applied in cold forging practice. In the present study, authors have investigated the forging characteristics of non-heat treated micro-alloyed steel by using a series of experimental and numerical analyses. Firstly, microstructural features and its effect on the deformation behavior have been studied. Numerical analysis has been done on the forging of guide rod pin to investigate for the optimization of forging process and die stress prediction.

• 열처리공학회지
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• 제25권4호
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• pp.196-205
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• 2012

The purpose of this study is to enhance the hardenability and the mechanical properties by the addition of alloying elements such as Ni, Cr, Mo and B for the development of Cr-Mo plastic mold steel with uniform hardness and microstructure. The ingots were prepared by vacuum induction melting and forged to ${\Phi}35mm$ round bar. Forged bars were quenched and tempered at $200{\sim}600^{\circ}C$ for 1.5 hour. Jominy test, boron distribution observation, microstructual observation, tensile test and charpy impact test were conducted. It was confirmed that the hardenablity of these steels was improved by increasing of alloying elements and further promoted by the addition of boron. The critical rate of cooling required to obtain the bainitic structure for 0.27C-1.23Cr-0.28Mo-B steel was $0.5^{\circ}C/sec$. Hardness and strength of Cr-Mo steels decreased with increasing tempering temperature, but elongation and reduction of area increased with increasing tempering temperature. However, impact energy tempered at $400^{\circ}C$ showed the lowest value in the range $200{\sim}600^{\circ}C$ due to the temper embrittlement.

• 열처리공학회지
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• 제34권1호
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• pp.1-9
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• 2021

The martensitic stainless steel has excellent corrosion resistance and higher strength by quenching and tempering heat treatment. It has been widely used as blade material due to these properties. The hardness and impact toughness of martensitic stainless steel depended strongly on tempering temperatures. The 12Cr martensite stainless steel (SS 410) tempered about 540℃ showed temper embrittlement. To know cause of temper embrittlement in terms of phase identification, a detailed analysis of electron diffraction patterns during TEM observations has been carried out on the <110>α-Fe and <113>α-Fe zone axes for temper embrittlement specimen. The double electron diffraction spots at 1/3(211) and 2/3(211) positions were observed. The lattice space between individual diffraction spots was about 3.5 Å and this value coincide with three times to α-bcc lattice space (1.17 Å). The area which found double diffraction spots was judged metastable "zone" similar to the omega phase and induced embrittlement of SS410 material.

• 한국표면공학회지
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• 제57권2호
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• pp.105-114
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• 2024

Tempering behavior and mechanical properties in AISI H13 steel, quenched and tempered from 300 ℃ to 700 ℃ for different tempering time (1, 2, 5, 10, 20 hr) were quantitatively investigated by scanning electron microscopy (SEM), x-ray diffractometer (XRD), impact test machine, rockwell apparatus, ball-on-disk tester. Under the condition that the tempering time is 2 hours, the hardness increases slightly as the tempering temperature increases, but decreases rapidly when the tempering temperature exceeds 500 ℃, while the impact energy increases in proportion to the tempering temperature. Friction tests were conducted in dry condition with a load of 30 N, and the friction coefficient and wear rate according to tempering conditions were measured to prove the correlation with hardness and microstructure. In addition, primary tempering from 300 ℃ to 700 ℃ was performed at various times to establish a kinetic model to predict hardness under specific tempering conditions.

• 한국재료학회지
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• 제30권6호
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• pp.292-300
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• 2020

In this study, the effect of tempering on the stretch-flangeability is investigated in 980 MPa grade dual-phase steel consisting of ferrite and martensite phases. During tempering at 300 ℃, the strength of ferrite increases due to the pinning of dislocations by carbon atoms released from martensite, while martensite is softened as a consequence of a reduction in its carbon super-saturation. This strength variation results in a considerable increase in yield strength of the steel, without loss of tensile strength. The hole expansion test shows that steel tempered for 20 min (T20 steel) exhibits a higher hole expansion ratio than that of steel without tempering (T0 steel). In T0 steel, severe plastic localization in ferrite causes easy pore formation at the ferrite-martensite interface and subsequent brittle crack propagation through the highly deformed ferrite area during hole expansion testing; this propagation is mainly attributed to the large difference in hardness between ferrite and martensite. When the difference in hardness is not so large (T20 steel), on the other hand, tempered martensite can be considerably deformed together with ferrite, thereby delaying pore formation and hindering crack propagation by crack blunting. Eventually, these different deformation and fracture behaviors contribute to the superior stretch-flangeability of T20 steel.

• 한국자동차공학회논문집
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• 제20권3호
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• pp.1-6
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• 2012

This paper developed the chassis part as micro-alloyed steel with high toughness. The performance of micro-alloy steels are superior to similar heat treated steels. The strengthening effects of vanadium make micro-alloyed steels particularly suited for high-strength-steel applications. The disadvantages are that ductility and toughness are not as good as quenched and tempered (Q&T) steels. Precipitation hardening increases strength but may contribute to brittleness. Toughness can be improved by reducing carbon content and titanium additions. dispersed titanium nitrides (TiN) formed by titanium additions effectively prevents grain coarsening. Grain refinement increases strength but also improves toughness. For the chassis parts using high toughness micro-alloy steel, it had proven superior to a plain steel forging by static strength test and endurance test.

• 오토저널
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• 제3권3호
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• pp.30-38
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• 1981

The fatigue characteristics of Si-Mn spring steel (AISI 9260-H, JIS SUP-6) were investigated on several heat treatment conditions. Repeated impact loads of 10kg-cm and 15kg-cm energy were applied with a cam roller drop hammer type impact fatigue testing machine. Specimens were oil-quenched, and tempered at 350.deg. C, 450.deg. C and 500.deg. C, respectively. Results obtained in these experiments are summarized as follows.; 1) The fatigue life of the specimen is decreased as the magnitude of constant impact energy is increased, regardless of heat treatment. 2) Generally, the fatigue life of the specimen is decreased as the tensile strength of the materials is increased. 3) Within the limit of these experiments, the fatigue life showed abrupt decrease at the tempering temperature of about 400.deg. C 4) The fatigue life is increased as the initial value of applied stress intensity factor(K$_{1}$) is decreased. This tendency is apparent for the low tensile strength materials.

• Journal of Welding and Joining
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• 제33권6호
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• pp.42-48
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• 2015

Reduced activation ferritic/martensitic steels are recognized as the primary candidate structural materials for fusion blanket systems. Welding is an inevitable for breeding blanket for pressure tightness and radioisotope confinement. Especially, TIG welding was chosen for sealing because it has the largest gap allowance compared to the other welding methods, and its properties are controllable by feed wire and welding conditions. In this study, the low cycle fatigue test using two-type gage such as extensometer and strain gage was applied to the TIG welded joint of F82H steel, for evaluating fatigue damage accumulation behavior of the HAZs. As the result, the over-tempered HAZ have shown a higher fatigue damage accumulation compared with other materials at all the testing conditions.

• 한국재료학회지
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• 제12권8호
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• pp.676-681
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• 2002

Microstructure, mechanical properties, and oxidation resistance of TiAIN thin films deposited on quenched and tempered STD61 tool steel by arc ion plating were studied using XRD, XPS and micro-balance. The TiAIN film was grown with the (200) orientation. The grain size of TiAIN thin film decreased with increasing Al contents, while chemical binding energy increased with Al contents. When hard coating films were oxidized at $850^{\circ}C$ in air, oxidation resistance of both TiN and TiCN films became relatively lower since the surface of films formed non-protective film such as $TiO_2$. However, oxidation resistance of TiAIN film was excellent because its surface formed protective layer such as $_A12$$O_3$ and $_Al2$$Ti_{7}$$O_{15}$, which suppressed oxygen intrusion.

• 대한기계학회논문집A
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• 제27권2호
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• pp.255-261
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• 2003

It is advantageous to use NDE methods to assess the mechanical properties of materials since the conventional method is time-consuming and sometimes requires cutting of sample from the component. The NDE parameters such as ultrasonic velocity and attenuation, electric resistivity, and magnetic coercive force and remanance have been utilized to evaluate changes of material properties due to heat treatment condition. It has been found that changes of materials properties under quenched and tempered/PWHT treatments could not be detected using EMAT and Electrical resistivity methods. However, victors hardness and magnetic hysteresis loop decreased with heat treatment procedures. These results were obtained using 3Cr-lMo-0.25V steel. The magnetic parameters were found to be most sensitive to changes of material properties.