• Title/Summary/Keyword: tangential force

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In-process Estimation of Radial Immersion Angle Using Cutting Force in Face Milling

  • Kwon, Won-Tae;Park, Deokki
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.873-881
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    • 2002
  • In this paper, a on-line estimation method of the radial immersion angle using cutting force is presented. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the immersion angle is a function of the immersion angle and the ratio of radial to tangential cutting force. It is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle, which implies that the ratio determined by one preliminary experiment can be used regardless of the cutting conditions for a given tool and workpiece material. Using the measured cutting force during machining and predetermined ratio, the radial immersion ratio is estimated in process. Various experimental results show that the proposed method works within 5% error range.

Force-Reflecting Teleoperation for Grinding Work

  • Choo, Jung-Hoon;Lee, Jae-Yong;Lee, Jae-Won
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.824-828
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    • 2003
  • This paper explains problems of force-reflecting teleoperation grinding work and proposes some methods to solve those. For stable contact between robot tool(grindstone) and contact surface the mechanical impedance force control is used. The sliding phenomenon of grindstone has been appeared at the contact surface during the grinding work. The sliding problems caused by friction and rotation of grindstone are eliminated by using tangential direction sliding compensation control. The rotation force of grindstone makes the tool move to tangential direction along the surface suddenly even though an operator pushes the tool only in normal direction to the surface. Normal direction force control is applied for grinder not to roll and fracture on the grinding surface. Vibration problem of grindstone is decreased by second order low-pass filter. Therefore we can precise grinding work at the grinding surface and feel the reality

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A study on detection of tool fracture and chipping using acoustic emission (Acoustic emission을 이용한 공구파손 및 chipping의 탐지에 관한 연구)

  • 강명순;한응교;최성주
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.28-36
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    • 1986
  • This study was investigated the feasibility of AE application on in-process detection of tool fracture and chipping. Carbon steel SM45C workpiece with longitudinal slots was turned interruptedly on a lathe. AE RMS signal at tool fracture was observed and also the tangential force and the feed observed at the time of tool fracture, the levels of tangential force and the feed force at the time of fracture decrease considerably. In chipping, high level AE signal was observed but there were no changes of cutting force. Peak AE RMS squared is proportional to the area of tool fracture and resultant force. Fracture model of tool fracture is proposed as $V_{p}$ = $C_{1}$ $E_{1}$F(.DELTA. A)$_{0.5}$ and peak AE RMS shows strong correlation with the fracture parameter F(.DELTA.A)$^{0.5}$.

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New Deformation Mechanism in the Forming of Cones by Shear Spinning (전단 스피닝에 의한 원추형상의 성형에 관한 변형 메커니즘)

  • Kim J. H.;Kim Chul
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.375-383
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    • 2005
  • The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of the working force are calculated by a newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$, becomes k, yield limit in pure shear, in the deformation zone. The tangential force are first calculated and the feed force and the normal force are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results

Development of Myoelectric Hand with Infrared LED-based Tactile Sensor (적외선 소자 기반의 촉각센서를 가진 근전의수 개발)

  • Jeong, Dong-Hyun;Chu, Jun-Uk;Lee, Yun-Jung
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.8
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    • pp.831-838
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    • 2009
  • This paper proposes an IR (infrared) LED (Light Emitting Diode)-based tactile fingertip sensor that can independently measure the normal and tangential force between the hand and an object. The proposed IR LED-based tactile sensor has several advantages over other technologies, including a low price, small size, and good sensitivity. The design of the first prototype is described and some experiments are conducted to show output characteristics of the proposed sensor. Furthemore, the effectiveness of the proposed sensor is demonstrated through anti-slip control in a multifunction myoelectric hand, called the KNU Hand, which includes several novel mechanisms for improved grasping capabilities. The experimental results show that slippage was avoided by simple force control using feedback on the normal and tangential force from the proposed sensor. Thus, grasping force control was achieved without any slippage or damage to the object.

Auto Path Generation and Active Compliance Force Control Using 3-axis Grinding Robot (3축 그라인딩 로봇을 이용한 자동 경로 생성 및 능동 컴플라이언스 힘 제어)

  • Choo, Jung-Hoon;Kim, Soo-Ho;Lee, Sang-Bum;Kim, Jung-Min
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.11
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    • pp.1088-1094
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    • 2006
  • In this paper, an auto path generation and an active compliance grinding control using 3-axis farce sensor are presented. These control algorithms enable the grinding robot to follow unknown path of various workpiece shape pattern. The robot is able to go grinding along unknown paths by position controller managing tangential direction angle and cutting speed, with only information about the start position and the end position. Magnitude and direction of normal force are calculated using force data that go through low pass filter. Moreover, normal and tangential directions are separated for force control and velocity control, respectively.

A study on the surface model and normal and tangential forces for power transmission flat belts (동력전달용 평벨트의 표면모델과 수직력 및 접선력에 대한 연구)

  • 김현수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.772-780
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    • 1987
  • The normal and tangential belt forces for two types of flat belts are measured and compared. From friction theory, ti was assumed that tangential friction is proportional to the actual contact area $A_{a}$ and $A_{a}$ is proportional to normal pressure P; i.e., $A_{a}$ .var.P$^{n}$ . For a flat belt with cloth backing, the n=2/3 is obtained for the constant of belt surface model. For a flat belt with rubber backing, the n=0.9 to n=1.0 is suggested as a surface model constant. The theoretical equation developed in this paper showed agood with the experimental results.

Shape Design of the U-Type Wedge of the Rail Clamp for a Container Crane (컨테이너 크레인용 레일클램프의 U형 쐐기 형상설계)

  • Han, D.S.;Han, G.J.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.117-122
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    • 2009
  • The wedge type rail clamp compresses the rails with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. If the supporter is not installed in the rail clamp with V-type wedge when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. But in the clamp with U-type wedge the supporter is not necessary because the tangential angle of the wedge increases as the sliding distance increases. The proper shape of U-type wedge is determined by the initial clamping force and the tangential angle of the wedge. Accordingly we, first carry out the finite element analysis in order to analyze the relation between the sliding distance and the wedge angle. Next we suggest the proper shape of U-type wedge as analyze the relation between the radius of curvature and the sliding distance.

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Resolving the Inconsistency of Rigid Body Frictional Mechanics $-L\ddot{o}tstedt$'s Sliding Rod (마찰력이 개재된 강체역학에서 불일치의 해소 $-L\ddot{o}tstedt$의 미끄러지는 막대)

  • 한인환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.866-875
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    • 1994
  • The problem of a rigid rod sliding on a rough horizontal surface in the plane is analyzed, which is commonly cited as an example of the inconsistency of rigid body frictional mechanics. The inconsistency is demonstrated by analyzing the normal reaction force at the contact point with the surface, and the concept of tangential collision is derived to resolve the inconsistency. Using the Poisson's hypothesis for the coefficient of restitution and Coulomb's law for the friction, the general methodology for solving the tangential collision is presented. The problem of the inconsistency generated in the sliding rod is completely resolved, building the concept of the tangential collision and adopting the theory of frictional impact. The result presented in this paper will obviate a generic obstacle to the development of simulation packages for planar rigid body mechanical systems with temporary contacts, and planning efficient motion strategies for robot manipulators.

Prediction of Inelastic Force-Displacement Relationships of Reinforced Concrete Shear Wall Systems Based on Prescribed Ductilities (강성저하 실험식 및 연성계수를 이용한 철근콘크리트 전단벽 구조시스템의 비탄성 하중-변위 관계식 예측)

  • 홍원기
    • Computational Structural Engineering
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    • v.8 no.4
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    • pp.159-171
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    • 1995
  • The parameters describing a complete hysteresis loop include pinch force, drift offset, effective stiffness, unloading and reloading trangential stiffness. Analytical equations proposed to quantify the nonlinear, inelastic behavior of reinforced shear walls can be used to predict these parameters as a function of axial load and drift ratio. For example, drift offset, effective stiffness, and first and second unloading and reloading tangential stiffness are calculated using equations obtained from test data for a desired drift ratio or ductility level. Pinch force can also be estimated for a given drift ratio and axial load. The effective virgin stiffness at the first yield and its post yield reduction can be estimated. The load deflection response of flexural reinforced concrete shear walls can now be estimated based on the effective wall stiffness that is a function of axial force and drift ratio.

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