• Title/Summary/Keyword: taguchi method

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Allocation of Buffer Capacity in Automatic Transfer Line Using Robust Design Method (안정성 설계방법을 이용한 자동흐름라인의 완충재고용량 할당)

  • Seo, Sun-Keun;Chung, Won-Kee
    • IE interfaces
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    • v.12 no.2
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    • pp.210-221
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    • 1999
  • Several researchers have previously studied the problem of allocating buffer storage to maximize the throughput rate and/or minimize the mean buffer average of a transfer line for a given total amount of buffer space. But there seems to be very little difference in performance between intuitively reasonable and optimal allocations. This paper proposes and illustrates a methodology, based on the robust design concept of Taguchi, to allocate buffer storage of long transfer lines with a given total amount of buffer capacity when up and down times follow exponential distributions, respectively. We show how this procedure using simple heuristic rule can be used for design of long transfer lines.

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Improvement of 170 etching uniformity in a large area plasma source (대면적 플라즈마 소스에서의 ITO 식각균일도 향상)

  • 김진우;조수범;김봉주;박세근;오범환
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.145-148
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    • 2001
  • A large area plasma source using parallel 2x2 ICP antennas showed improved etching uniformity by the E-ICP operation. ITO etching process with CH$_4$ gas chemistry is optimized with the DOE(Design of Experiment) based on Taguchi method. Various methane ratios in methane and argon mixture are compared to confirm the effect of polymerization. The analysis shows that the effect of bias power is the largeset. We obtained higher ITO etching rate and better uniformity on 350x300mm substrate at the 50Hz magnetization frequency of the E-ICP operation technique.

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Robust Parameter Design for Multiple Performance Characteristics (다성능(多性能) 특성치(特性値)에 관한 안정성설계(安定性設計))

  • Seo, Sun-Keun;Choi, Jong-Deuk
    • Journal of Korean Society for Quality Management
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    • v.22 no.3
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    • pp.34-53
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    • 1994
  • Taguchi's robust design methodology has focused only on a single performance characteristic or response, but the quality of most products is seldom defined by a characteristic, and is rather the composite of a family of characteristics which are often interrelated and nearly always measured in a variety of units. The multiple performance characteristics problem is how to compromise the conflicts among the selected levels of the design parameters for each individual performance characteristic. In this paper, the modified desirability function using SN ratio which can be optimized by univariate technique is proposed and a parameter design procedure to achieve the best balance among several different response variables is developed We reanalyze two existing case studies by the proposed method and compare these results with ones by the sum of SN ratios and the expected weighted loss.

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Use of a Drawing Process to Manufacture a Large-Size Dome Shaped Forging-Produts (드로잉 공정을 이용한 대형 반구 형상 제작에 관한 연구)

  • Lee, S.U.;Cho, J.R.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.531-534
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    • 2008
  • A new forming process of the large-size forging within the limit of forming loads is developed by introducing the drawing process, which usually used to apply to sheet forming. For the development of the forming process, corresponding numerical simulation are carried out. The approach is based on the Taguchi method, and utilize the DOE for design of FEM analyses. In this study, the important factors are chosen at first, and then the concept of signal-to-nose(S/N) rate is applied to evaluate the formability of large size forging-products, and each value of the design parameter is determined.

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Optimal Design for Weight Reduction of Magnet Over Head Crane by using Taguchi method (다구찌법을 이용한 마그네트 천장크레인의 경량화를 위한 최적설계)

  • 홍도관;최석창;안찬우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.50-57
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    • 2003
  • In this study, the structural optimal design was applied to the girder of over head crane. The optimization was carried out using ANSYS code fur the deadweight of girder, especially focused on the thickness of its upper, lower, reinforced and side plates. The weight could be reduced up to around 15% with constraints of its deformation, stress and buckling strength. The structural safety was also verified by the buckling analysis of its panel structure. It might be thought to be very useful to design the conventional structures fur the weight save through the structural optimization. The objective function and restricted function were estimated by the orthogonal array, and the sensitivity analysis of design variable fur that was operated.

Anti-asthmatic agents of Gastrodia elata Rhizoma MeOH extracts

  • Jang, Yong-Un;Suh, Mu-Hyun;Lee, Ji-Yun;Sim, Sang-Soo;Whang, Wan-Kyun;Kim, Chang-Jong
    • Proceedings of the PSK Conference
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    • 2002.10a
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    • pp.299.2-299.2
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    • 2002
  • For the activity-guided separation on anti-asthmatic action from 4 fractions as n-hexane (yield. 0.09%), EtOAc (0.48%), BuOH (3.0%) and H2O (5.17%) fractions from MeOH extract (11.64%) of powdered Gastrodia elata Rhizoma (GER), some biological active agents were isolated by column chromatography (column, silica gel: elution solvent. CHCl3 : MeOH) according to the method of Junko Hayashi et. al. and Heihachiro Taguchi et. al. (omitted)

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Anti-inflammatory agents of Gastrodia elata Rhizoma fractions

  • Lee, Ji-Yun;Jang, Yong-Un;Suh, Mu-Hyun;Sim, Sang-Soo;Kim, Chang-Jong
    • Proceedings of the PSK Conference
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    • 2002.10a
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    • pp.300.1-300.1
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    • 2002
  • From 4 fractions as n-hexane (yield. 0.09%), EtOAc (0.48%). BuOH (3, 0%) and H2O (5.17%) fraction from MeOH extract (11, 64%) of powdered Gastrodia elata Rhizoma (GER) for the activity-guided separation on anti-inflammatory action. some biological active agents were isolated by column chromatography (column. silica gel: elution solvent. CHCl3 : MeOH) according to the method of Junko Hayashi et. al. and Heihachiro Taguchi et. al. Compound I, II, III, IV, V as phenolic derivatives were isolated in the EtOAc and BuOH fractions. (omitted)

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A Study on Optimization of Nitric Acid Leaching and Roasting Process for Selective Lithium Leaching of Spent Batreries Cell Powder (폐 배터리 셀 분말의 선택적 리튬 침출을 위한 질산염화 공정 최적화 연구)

  • Jung, Yeon Jae;Park, Sung Cheol;Kim, Yong Hwan;Yoo, Bong Young;Lee, Man Seung;Son, Seong Ho
    • Resources Recycling
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    • v.30 no.6
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    • pp.43-52
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    • 2021
  • In this study, the optimal nitration process for selective lithium leaching from powder of a spent battery cell (LiNixCoyMnzO2, LiCoO2) was studied using Taguchi method. The nitration process is a method of selective lithium leaching that involves converting non-lithium nitric compounds into oxides via nitric acid leaching and roasting. The influence of pretreatment temperature, nitric acid concentration, amount of nitric acid, and roasting temperature were evaluated. The signal-to-noise ratio and analysis of variance of the results were determined using L16(44) orthogonal arrays. The findings indicated that the roasting temperature followed by the nitric acid concentration, pretreatment temperature, and amount of nitric acid used had the greatest impact on the lithium leaching ratio. Following detailed experiments, the optimal conditions were found to be 10 h of pretreatment at 700℃ with 2 ml/g of 10 M nitric acid leaching followed by 10 h of roasting at 275℃. Under these conditions, the overall recovery of lithium exceeded 80%. X-ray diffraction (XRD) analysis of the leaching residue in deionized water after roasting of lithium nitrate and other nitrate compounds was performed. This was done to determine the cause of rapid decrease in lithium leaching rate above a roasting temperature of 400℃. The results confirmed that lithium manganese oxide was formed from lithium nitrate and manganese nitrate at these temperatures, and that it did not leach in deionized water. XRD analysis was also used to confirm the recovery of pure LiNO3 from the solution that was leached during the nitration process. This was carried out by evaporating and concentrating the leached solution through solid-liquid separation.

The Process Factor Characteristics and Surface Roughness Prediction of Engineering Plastics in CNC Turning (엔지니어링 플라스틱의 CNC 선반가공에서 공정변수 특성 및 표면거칠기 예측)

  • Lee, Jung-Hee;Eom, Seong-Jin;Kwak, Gil-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.73-79
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    • 2020
  • Although engineering plastics that are light-weight and have excellent mechanical performance have been widely applied in various industries in place of steel structures to reduce the burden of cost and time, there have been few studies related to their surface roughness. This study aims to evaluate the optimal effects of feed rate, cutting speed, and depth of cut as cutting parameters as well as nose angle on the surface characteristics of MC nylon in CNC lathe machining. To determine the best conditions under different nose radii, the experiments were performed based on the Taguchi L9(34) orthogonal array method, in which the resulting data was analyzed using the S/N ratio and ANOVA. Results indicate that the most significant contribution was feed rate followed by nose angle and cutting speed, whereas the depth of cut did not influence the performance. This study demonstrates that the suggested method for improving the surface finishing of MC nylon is efficient compared with results obtained from experimentation and prediction.

A Study of Tailored Blank Welding between Mild Steel and Zn-coated Steel Sheets by $CO_2$ Laser Beam ($CO_2$레이저빔에 의한 저탄소강판과 아연도금강판의 Tailored Blank 용접에 관한 연구)

  • 서종현;김도훈;유병길;이경돈
    • Laser Solutions
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    • v.1 no.1
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    • pp.4-10
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    • 1998
  • A basic research for tailored blank welding between mild steel and Zn-coated steel was carried out with $CO_2$ laser beam. The materials used in this work were low carbon steel sheet with a thickness of 1.2mm and Zn-coated steel sheet with the same thickness and 6.3$\mu$m Zn coating. Experiments were carried out by applying the Taguchi method in order to obtain optimized conditions for the application of tailored blank laser welding method in practical manufacturing process. Optical microscopy, XRD, SEM and TEM analysis were performed to observe microstructures and to determine the solidification mode of welded zone. Also mechanical properties were measured by microhardness test tensile test and Erichsen test in order to evaluate the formability of welded specimen. There was no trapped Zn in the fusion zone, and the phases in this region consisted of polygonal ferrite, quasi-polygonal ferrite, banitic ferrite and martensite. The elongation value of welded specimen was more than 80% of that value in the substrate and LDH value was more than 90% of that value in the substrate metal.

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