• Journal of the Microelectronics and Packaging Society
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• v.24 no.3
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• pp.41-46
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• 2017

In this study, rapid cooling method was proposed to improve the anti-scratch performance of anti-reflection film fabricated by nanoimprint lithography. Effects of cooling time on the mechanical properties and optical properties were evaluated. Pencil hardness measurements showed that anti-scratch performance enhanced as the cooling time increased while characterization on the optical property showed that reflectance on scratch increased as the cooling time increased. Therefore, it was concluded that the anti-scratch performance and optical properties are highly influenced by the cooling time. The observed results explained in terms of residual stress and free volume in polymeric materials.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.12
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• pp.4715-4720
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• 2010

In this study, we developed new tapered rolling type strip pressure key for the prevention of scratch in sheet metal forming line. The developed pressure key is equipped with two tapered rollers inside a conventional block pressure key. Through the scratch test, for the case of transversal movement the tapered rolling type pressure key reduces both friction and depth of scratch by the effect of tapered shape which decreases the pressure spike on edge, and for longitudinal movement the scratch on the sheet metal surface is certainly removed by the rolling contact.

• Archives of Metallurgy and Materials
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• v.64 no.2
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• pp.617-622
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• 2019

This study investigated the effect of T6 heat treatment on the microstructure and scratch wear behavior of hypoeutectic Al-12wt.%Si alloy manufactured by extrusion. Microstructural observation identified spherical eutectic Si phases before and after the heat treatment of alloys (F, T6). Phase analysis confirmed Al matrix and Si phase as well as Al₂Cu and Al₃Ni, Mg₂Si in both alloys. In particular, Al₂Cu was finer and more evenly distributed in T6 alloy. This resulted in Vickers hardness of T6 alloy that was 2.3 times greater compared to F alloy. The scratch wear test was conducted using constant load scratch test (CLST) mode and multi-pass scratch test (MPST) mode. The scratch coefficient and worn out volume obtained by such were used to evaluate wear properties before and after heat treatment. In the case of T6 alloy, its scratch coefficient was lower than F alloy in all load ranges. After 15 repeated tests to measure worn out volume, F alloy and T6 alloy measured 1.2×10^-1 mm³ and 7.8×10^-2 mm³, respectively. In other words, the wear resistance of T6 alloy were confirmed to be better than those of F alloy. In addition, this study attempted to identify the microstructural factors that contribute to the better scratch wear resistance of T6 alloy and wear mechanism from surface and cross-section observations after the wear tests.

• Korean Journal of Optics and Photonics
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• v.15 no.4
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• pp.287-292
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• 2004

This paper presents the effect of scratches on an optical connector interface surface on the insertion loss of optical connectors. We propose a model for calculating the insertion loss of optical connectors. The model is expressed in terms of geometrical parameters of scratches assuming that the transmission coefficient of a light wave on the scratch surfaces is linearly varied as a function of scratch depth. Geometrical parameters of scratches such as location, width, and depth of scratches are measured using 3D optical interferometry surface profiler. We obtain the equation of the transmission coefficient in terms of scratch depth comparing the experimental insertion loss data to the insertion loss data using the model presented in this paper. Using the model and the equation of the transmission coefficient presented in this paper, we present the results of the insertion loss of optical connectors for various geometrical parameters of scratches. Scratches which are located at longer than two times the core radius from the center of the core show negligible effect on the insertion loss of optical connectors.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.8
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• pp.1213-1219
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• 2001

In this paper, modeling of the multi-pass roll forming process with the finite element method and defect prediction in roll forming process are presented. In the roll forming process, there occurs the defect of scratch. It appears on tubes because of the friction between the strip and the roll, the unexpected sliding velocity and the contact pressure when fabricating the tubes. The surface of the product will be not uniform due to the defect. The scratch can be predicted with the simulation modeling of the finite element method, and can be avoided by modifying the design.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.9
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• pp.165-170
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• 2001

In normal grinding abrasive particles of a grinding wheel rotate on planes parallel to the direction of workpiece fred. which may induce continued scratch lines on ground surface as the workpiece feeds. Instead in helical scan grinding the planes make an angle, called a helical angle, with the feeding direction. Thus scratch lines produced by abrasive particles per one revolution are discontinued which implies that the generation of scratch lines are suppressed by the helical scan grinding. In this study some experimental works have been done on the helical scan grinding of glass to find the effects of grinding conditions on the surface roughness and estimate the optimal grinding conditions. The helical angle, fred rate, material removal rate and the wheel speed are taken as factors for three kinds of grinding wheels i.e., coarse(#140 mesh), medium(#400) and fine(#800) diamond wheels. The experiments are scheduled by Taguchi technique and ANOVA has been carried out for the interpretation of the results. As a result of this study effects of the factors are verified quantitatively showing that the major factors are changed according to the wheel's mesh size and the helical angle is one of the influencing factors on the surface quality.

• Transactions of the Society of Information Storage Systems
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• v.4 no.1
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• pp.13-18
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• 2008

Scratches are observed on a polymer cover-layer of near-field recording (NFR) media after a servo test with rotating disc. The scratches are formed by the collision of a solid immersion lens (SIL)-media. One of the possible ways to avoid the scratch problem is to coat a dielectric protective film on the polymer cover-layer which enhances the hardness of the surface. The surface with hard characteristics in the surface reduces the scratch problem in the cover-layer. Not only the mechanical properties but also the optical properties should be controlled. Specifically, the refractive index of the dielectric protective film should be matched with the polymer cover-layer not to lose light at the interface due to the difference of the refractive index. The refractive index of the dielectric film can be tailored by controlling process parameters during sputtering and matched with that of the polymer cover-layer.

• Tribology and Lubricants
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• v.15 no.1
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• pp.52-58
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• 1999

Nano-indentation and nano-scratch tests were peformed to assess the mechanical and tribological properties of the coating on a commercially available thin-film magnetic recording disk. Surface topography and roughness of the disk was studied using atomic force microscopy. The hardness and elastic modulus data show a peak at an indentation depth equivalent to the thickness of carbon overcoat, indicating strong influence of the coatin $g_strate interaction and the coating surface roughness on the measurements. The variations of surface roughness data were analysed statistically based on the normal probability distribution theories and Weibull cumulative probability theories.es.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.9
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• pp.32-37
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• 2008

Freestanding hydride vapor phase epitaxy grown GaN(Gallium Nitride) substrates subjected to various polishing methods were characterized for their surface and subsurface conditions, Although CMP(Chemical Mechanical Polishing) is one of the best approaches for reducing scratches and subsurface damages, the removal rate of Ga-polar surface in CMP is insignificant($0.1{\sim}0.3{\mu}m$/hr) as compared with that of N-polar surface, Therefore, conventional MP(Mechanical Polishing) is commonly used in the GaN substrate fabrication process, MP of (0001) surface of GaN has been demonstrated using diamond slurries with different abrasive sizes, Diamond abrasives of size ranging from 30nm to 100nm were dispersed in ethylene glycol solutions and mineral oil solutions, respectively. Significant change in the surface roughness ($R_a$ 0.15nm) and scratch-free surface were obtained by diamond slurry of 30nm in mean abrasive size dispersed in mineral oil solutions. However, MP process introduced subsurface damages confirmed by TEM (Transmission Electronic Microscope) and PL(Photo-Luminescence) analysis.

• Journal of the Korean institute of surface engineering
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• v.29 no.6
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• pp.691-694
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• 1996

Two models of scratch testers developed recently are applied to the adhesion measurement of thin coatings. In both models the critical load is determined from the frictional irregularity when coated surface is broken in the scratching process. One model is effective for coatings thicker than 1m and the other for thin coatings down to $0.1\mu\textrm{m}$. The mechanism and the measurement principle of these testers are described. High sensitivity and good reproducibility of the measurement are attained primarily by the employment of new detection devices. These testers are even more useful for the quality control and the inspection of commercial products of coatings because only a small area of specimen is required for the test.