• Title/Summary/Keyword: surface roughness length

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Determination of Process Parameters in Stereolithography using Neural Network (신경망을 이용한 광조형 작업변수 결정)

  • Lee, Eun-Deok;Sim, Jae-Hyeong;Baek, In-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.147-155
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    • 2002
  • In the stereolithography process, the accuracy of product depends on laser power, scan speed, scan width, scan pattern, layer thickness, resin characteristics and so on. Therefore, appropriate process parameters are required for an accurate prototype. This paper presents a method to determine the key process parameters, i.e., laser scan speed, hatching space, and layer thickness based on scan length, scan area, and layer slope. In order to determine these parameters, three neural networks are employed to represent operator’s experience and knowledge. Optimum values on scan speed, hatching space and layer thickness are recommended to improve the surface roughness and build time on the developed SLA machine.

Representative Evaluation of Topographical Characteristics of Road Surface for Tire Contact Force Analysis (노면 표면거칠기 특성의 대표값 정량화와 타이어 접촉력 해석 기법에 대한 고찰)

  • Seo, Beom Gyo;Sung, In-Ha
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.303-308
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    • 2017
  • Most automobile tire companies have not yet considered the geometric information of a road at the design stage of a tire because the topographical characterization of a road surface is very difficult owing to its vastness and randomness. A road surface shows variable surface roughness values according to magnification, and thus, the contact force between the road and tire significantly fluctuates with respect to the scale. In this study, we make an attempt to define a representative value for surface topographical information at multi-scale levels. To represent surface topography, we use a statistical method called power spectral density (PSD). We use the fast Fourier transform (FFT) and PSD to analyze the height profiles of a random surface. The FFT and PSD of a surface help in obtaining a fractal dimension, which is a representative value of surface topography at all length scales. We develop three surfaces with different fractal dimensions. We use finite element analysis (FEA) to observe the contact forces between a tire and the road surfaces with three different fractal dimensions. The results from FEA reveal that an increase in the fractal dimension decreases the contact length between the tire and road surfaces. On the contrary, the average contact force increases. This result indicates that designing and manufacturing a tire considering the fractal dimension of a road makes safe driving possible, owing to the improvement in service life and braking performance of the tire.

A Study on the Cutting Characteristics of Plate Steel using CNC Cutting Machine (CNC 절단기를 이용한 강판의 절단특성에 관한 연구(1))

  • 김성일;이중희;김태영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.643-648
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    • 2002
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, length of tip-specimen and oxygen pressure etc. the cutting tests of plate steel were carried out using CNC gas cutting machine. this paper deals with cutting characteristics of plate steel using CNC cutting machine. the width of cutting entrance and exit, the surface roughness of cutting surfaces and the cutting surface are examined at various cutting conditions.

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A Study on the Cutting Characteristics of Plate Steel Under Various Cutting Conditions. (강판의 절단조건 변화에 따른 절단특성에 관한 연구)

  • Kim, In-Chul;Kim, Sung-Il;Ko, Heung;Kim, Seung-Gi
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.36-38
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    • 2002
  • This paper is a study on the effect of the cutting speed, length of tip-specimen and cutting thickness in CNC gas cutting of the high-tensile steel plate(AH36). Experiments were performed to investigate the variations of cutting surface, surface roughness and kerf width under various cutting conditions.

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A Study On the Machinability of Steels by Drilling (드릴가공에서 강재의 피삭성에 관한 연구)

  • 김남훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.98-107
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    • 1996
  • In order to predict analytically torque, thrust force, tool life and chip formation in drilling, cutting models for chisel edge with various tool-chip contact length were developed in this type. Also, the experimental tests are run with various pilot holes. The following conclusions were obtained from the analysis. \circled1 It's also found experimentally that thrust force(Fz) decreases as pilot hole diameter increases. \circled2 Surface roughness for material(G) is larger that for material(J). The difference over two materials in roughness value about 0.5$mu extrm{m}$. \circled3 Flank wear of the drill in cutting material of G less than any other kinds of materials(F, G, H, I, J). \circled4 In drilling a deep hole on a workpiece over SM45C either twist drill. The chip was conical helix type at the fist suspensely change the two segment type and than two a long pitch helix style.

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A Study on the Plain Grinding Characteristics of Carbon Fiber Epoxy Composite with the GC Grinding Wheel (GC 연삭숫돌을 이용한 탄소섬유 에폭시 복합재료의 평면 연삭특성에 관한 연구)

  • 한흥삼
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.34-47
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    • 2000
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

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Dynamic Response of Steel Plate Girder Bridges by Numerical Dynamic Analysis (동적해석에 의한 강판형교의 동적응답)

  • Chung, Tae Ju;Shin, Dong-Ku;Park, Young-Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.1A
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    • pp.39-49
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    • 2008
  • Dynamic responses of steel plate girder bridges considering road surface roughness of bridge and bridge-vehicle interaction are investigated by numerical analysis. Simply supported steel plate girder bridges with span length of 20 m, 30 m, and 40 m from "The Standardized Design of Highway Bridge Superstructure" published by the Korean Ministry of Construction are used for bridge model and the road surface roughness of bridge decks are generated from power spectral density(PSD) function for different road. Three different vehicles of 2- and 3-axle dump trucks, and 5-axle tractor-trailer(DB-24), are modeled three dimensionally. For the bridge superstructure, beam elements for the main girder, shell elements for concrete deck, and rigid links between main girder and concrete deck are used. Impact factor and DLA of steel plate girder bridges for different spans, type of vehicles and road surface roughnesses are calculated by the proposed numerical analysis model and compared with those specified by several bridge design codes.

Development of Mirror~like Polishing System for Hemispherical High-¬speed Precision Bearing for Digital VTR Drum (디지탈 VTR 드럼용 반구 고속 정밀베어링의 경면연마 시스템)

  • 김정두;최민석;우기명;김영일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.24-28
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    • 1996
  • Mirror-like polishing system of hemisphericall high-speed precision bearing for digital VTR drum was developed. Mechamism of the polishing process was analyzed in the view point of polishing contact range and contact length between the tool and the workpiece surface. It was suggested that the two stage polishing process adoptiong the diamond grinding wheel and polishing tool instead of multistage lapping processes, which enables the mass production of the bearing by reduction of polishing time.

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A Study on Optimum Cutting Conditions and Tool Life in Deep Hole Drilling for SM55C by BTA Drill (BTA드릴에 의한 SM55C의 심공가공시 최적절삭조건과 공구수명에 관한 연구)

  • 장성규;전언찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.43-49
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    • 1998
  • The deep hole drilling has an increasing demands because of its wide range applications and its good productivity. The BTA drills are capable of machining for having a large length to diameter ratio in single pass to higher degree of accuracy and surface finish. It's really necessary that the investigation for the deep hole drilling by the BTA drill because its required quality should be satisfied with single pass. This thesis deal with the experimental results obtained during single tube BTA system machining on SM55C steel for different machining conditions. The results of the investigation on the optimum cutting condition selecting and tool life reveals as follows. (1) The optimum cutting condition was cutting speed, V = 42 m/min and feed speed. F = 90 mm/min and the tool life was about 10 meters. (2) Surface roughness was $12\mum$ and the roundness was less using $16mum$single edge BTA drill in testing cutting condition.

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A Semi-empirical Model for Microwave Polarimetric Radar Backscattering from Bare Soil Surfaces

  • Oh, Yi-Sok
    • Korean Journal of Remote Sensing
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    • v.10 no.2
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    • pp.17-35
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    • 1994
  • A semi-empirical model for microwave polarimetric radar backscattering from bare soil surfaces was developed using polarmetric radar measurements and the knowledge based on the theoretical and numerical solutions. The microwave polarimetric backscatter measurements were conducted for bare soil surfaces under a variety of roughness and moisture conditions at L-, C-, and X-band frequencies at incidence angles ranging from 10` to 70`. Since the accrate target parameters as well as the radar parameters are necessary for radar scattering modeling, a complete and accurate set of ground truth data were also collected using a laser profile meter and dielectric probes for each surface condition, from which accurate measurements were made of the rms height, correlation length, and dielectric constant. At first, the angular and spectral dependencies of the measured radar backscatter for a wide range of roughnesses and moisture conditions are examined. Then, the measured scattering behavior was tested using theoretical and numerical solutions. Based on the experimental observations and the theoretical and numerical solutions, a semi-empirical model was developed for backscattering coeffients in terms of the surface roughness parameters and the relative dielectric constant of the soil surface. The model was found to yield very good agreement with the backscattering measurements of this study as well as with independent measurements.