• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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• pp.356-356
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• 2007

Plasma immersion ion beam deposition (PIIBD) technique is a cost-effective process for the deposition of diamond like carbon thin film, the possible solid lubricant on large surface and a complex shape. We used PIIB process for the preparation of DLC thin film on $Al_2O_3$ with deposition conditions of deposition temperature range $200^{\circ}C$, working gas pressure of 1.310-1Pa. DLC thin films were coated by $C_2H_2$ ion beam deposition on $Al_2O_3$ after the ion bombardment of SiH4 as the bonding layer. Energetic bombardment of $C_2H_2$ ions during the DLC deposition to ceramic materials generated mixed layers at the DLC-Si interface which enhanced the interface to be highly bonded. Wear test showed that the low coefficient of friction of around 0.05 with normal load 2.9N and proved the advantage of the low energy ion bombardment in PIIBD process which improved the tribological properties of DLC thin film coated alumina ceramic. Furthermore, PIIBD was recognized as a useful surface modification technique for the deposition of DLC thin film on the irregular shape components, such as molds, and for the improvement of wear and adhesion problems of the DLC thin film, high temperature solid lubricant.

• 한국진공학회지
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• 제15권6호
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• pp.612-618
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• 2006

PTFE(polytetrafluoroethylene) 표면에 저에너지 이온빔을 조사함으로써 그의 물성을 개질하여 금속과의 접착력을 향상시켰다. 이온 조사로 인한 표면 형상 변화를 최소화하기 위하여 수소 이온을 사용하였다. 이온빔을 발생시키기 위하여 냉음극관 이온소스를 사용하였으며 사용된 이온빔의 종류는 수소 이온이고 이와 비교하기 위하여 아르곤 이온도 사용하였다. 다양한 이온 조사량에서 실험을 행하였으며 표면 처리 효과를 촉진시키기 위하여 산소 분위기 가스를 사용하였다. 처리된 PTFE와 처리하지 PTFE는 물과의 접촉각 (water contact angle) 측정, SEM 표면 이미지 관찰 등으로 평가하였고, 표면 물성 및 금속 박막과의 접착력을 알아보기 위하여 구리 박막을 증착한 후 반사율 측정 및 접착력 테스트를 수행하였다. 고분자 표면 처리에 많이 사용되는 산소 분위기 가스를 넣어주면 서 아르곤 이온빔 조사를 수행한 경우는 $1\times10^{16}\;ions/cm^2$부터 금속과의 접착력이 확보되었으나 SEM표면 관찰 결과 그의 표면이 침상 형상으로 변함을 알 수 있었다. 수소 이온으로 PTFE표면 개질을 수행하면 표면 형상은 변하지 않았으나 접착력 또한 증가하지 않았다. 그러나 수소 이온 조사시 산소 분위기 가스를 사용하면 $5\times10^{16}\;ions/cm^2$ 부터 접착력이 향상되었으며 표면도 침상형상으로 변하지 않았다. PTFE 표면 위에 구리 박막 증착 후 반사도 측정함으로써 수소 이온과 산소 분위기 가스를 사용한 경우가 표면 물성이 아르곤 이온을 사용하였을 때 보다 더 우수함을 확인하였다. 다양한 산소 유량에서 수소 이온을 조사한 결과 표면 형상 및 접착력은 산소 유량에 많이 의존함을 확인하였고 따라서 적당한 산소 분위기 가스 유량에서 수소 이온을 PTFE 표면에 조사한다면 금속과의 높은 접착력 및 우수한 표면 물성을 얻을 수 있음을 알 수 있었다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2000년도 제18회 학술발표회 논문개요집
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• pp.60-60
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• 2000

The adhesion interface formation between copper and poly(ethylene terephthalate)(PET), poly(methyl methacrylate)(PMMA) and Polyimide films was treated using Ion assisted reaction system to sequential sputter deposition by High-Frequency ion source. The ion beam modification system used a new type of low power HF ion thruster for space application as new low thruster electric propulsion system. Low power HF ion thruster with diameter 100mm gives the opportunity to obtain beams of Ar+ with currents 20~150 mA (current density 0.5~3.5 mA/cm2) and energy 200~2500eV at HF power level 10~150 W. Using Ar as a working gas it is possible to obtain thrust within 3~8 mN. Contact angles for untreated films were over 95$^{\circ}$ and 80 for Pet, 10o for PMMA and 12o for PI samples as a condition of ion assisted reaction at the ion dose of 10$\times$1016 ions/cm2, the ion beam potential of 1.2 keV and 4 ml/min for environmental gas flow rate. 900o peel tests yielded values of 15 to 35 for PET, 18 to 40 and 12 to 36 g/min. respectively. High resolution X-ray photoelectron spectrocopy is the Cls region for Cu metal on these polymer substrates showed increases in C=O-O groups for polymide, whereas PET and PMMA treated samples showed only C=O groups with increase the ion dose. Finally, unstable polymer surface can be changed from hydrophobic to hydrophilic formation such as C-O and C=O that were confirmed by the XPS analysis, conclusionally, the ion assisted reaction is very effective tools to attach reactive ion species to form functional groups on C-C bond chains of PET, PMMA and PI.

• 한국진공학회지
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• 제16권2호
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• pp.79-90
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• 2007

저에너지 초고속 표면 처기 이온원, 4개의 마그네트론 스퍼터 캐소드가 부착된 300 mm 폭 다목적 연성 기판 제작을 위한 부피 800 L 용량의 진공 웹코터 원형 (prototype) 장비를 설계 제작하였고, 무접착제 2층 연성 동박 적층 필림을 제작하여 성능을 평가하였다. 2 개의 터보 펌프 및 폴리콜드를 장착한 비코팅 부분인 상실부와 각각 1개씩의 터보 펌프를 사용한 표면 처리 및 코팅 부분인 하실부의 진공 배기 특성을 측정하였다. 패러데이 컵을 사용하여 대면적 이온원의 이온 전류 밀도 및 균일도를 측정하고, 스퍼터 캐소드의 자기장 분포 및 타겟 사용 효율을 조사하였다. 진공 웹코터의 성능 및 각 구성 요소의 특성 조사를 위하여 연성 기판으로는 폴리이미드 (Kapton-E) $38{\mu}m$을 사용하여 여러 가지 가스 이온에 대한표면 처리 조건에 따른 증류수의 접촉각 변화와 화학 성분의 변화를 x-선 분광학을 사용하여 조사하였다. 고밀도 2층 연성 동박 적층 필림 기판을 스퍼터-전기 도금법으로 제작하기 위하여 스퍼터 타겟으로는 Ni-Cr 및 Cu 금속을 사용하여, 각각의 증착율을 직류 전력의 변화 및 롤의 속도에 따라 조사하였고, 전기 도금으로 $9{mu}m$ 까지 동박 적층 필림을 제작한 후 접착력 및 내열성, 내화학성을 측정하여 소형 진공 웹 코터의 특성을 조사하였다.

• 대한치과보철학회지
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• 제38권5호
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• pp.704-723
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• 2000

This study was undertaken to evaluate the tensile bond strength of In-Ceram alumina core treat-ed by ion assisted reaction(IAR). Ion assisted reaction is a prospective surface modification technique without damage by a keV low energy ion beam irradiation in reactive gas environments or reactive ion itself. 120 In-Ceram specimens were fabricated according to manufacturer's directions and divided into six groups by surface treatment methods of In-Ceram alumina core. SD group(control group): sandblasting SL group: sandblasting + silane treatment SC group: sandblasting + Siloc treatment IAR I group: sandblasting + Ion assisted reaction with argon ion and oxygen gas IAR II group: sandblasting + Ion assisted reaction with oxygen ion and oxygen gas IAR III group: sandblasting + Ion assisted reaction with oxygen ion only For measuring of tensile bond strength, pairs of specimens within a group were bonded with Panavia 21 resin cement using special device secured that the film thickness was $80{\mu}m$. The results of tensile strength were statistically analyzed with the SPSS release version 8.0 programs. Physical change like surface roughness of In-Ceram alumina core treated by ion assistad reaction was evaluated by Contact Angle Measurement, Scanning Electron Microscopy, Atomic Force Microscopy; chemical surface change was evaluated by X-ray Photoelectron Spectroscopy. The results as follows: 1. In tensile bond strength, there were no statistically significant differences with SC group, IAR groups and SL group except control group(P<0.05). 2. Contact angle measurement showed that wettability of In-Ceram alumina core was enhanced after IAR treatment. 3. SEM and AFM showed that surface roughness of In-Ceram alumina core was not changed after IAR treatment. 4. XPS showed that IAR treatment of In-Ceram alumina core was enabled to create a new functional layer. A keV IAR treatment of In-Ceram alumina core could enhanced tensile bond strength with resin cement. In the future, this ion assisted reaction may be used effectively in various dental materials as well as in In-Ceram to promote the bond strength to natural tooth structure.

• 한국막학회:학술대회논문집
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• 한국막학회 1998년도 춘계 총회 및 학술발표회
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• pp.99-101
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• 1998

1. Introduction : The conventional grafting polymerization technique requires chemically reactive groups on the surface as well as on the polymer chains. For this reason, a series of prefunctionalization steps are necessary for covalent grafting. The surface prefunctionalizational technique for grafting can be used to ionization radiation, UV, plasma, ion beam or chemical initiators. Of these techniques, radiation method is one of the useful methods because of uniform and rapid creation of active radical sites without catalytic contamination in grafted samples. If the diffusion of monomer into polymer is large enough to come to the inside of polymer substrate, a homogeneous and uniform grafting reaction can be carried out throughout the whole polymer substrate. Radiation-induced grafting method may attach specific functional moieties to a polymeric substrate, such as preirradiation and simultaneous irradiation. The former is irradiated at backbone polymer in vacuum or nitrogen gas and air, and then subsequent monomer grafting by trapped or peroxy radicals, while the latter is irradiated at backbone polymer in the presence of the monomer. Therefore, radiation-induced polymerization can be used to modification of the chemical and physical properties of the polymeric materials and has attracted considerable interest because it imparts desirable properties such as blood compatibility. membrane quality, ion excahnge, dyeability, protein adsorption, and immobilization of bioactive materials. Synthesizing biocompatible materials by radiation method such as preirradiation or simultaneous irradiation has often used $\gamma$-rays to graft hydrophilic monomers onto hydrophobic polymer substrates. In this work, in attempt to produce surfaces that show low levels of anti-fouling of bovine serum albumin(BSA) solutions, hydroxyethyl methacrylate(HEMA) was grafted polypropylene membrane surfaces by preirradiation technique. The anti-fouling effect of the polypropylene membrane after grafting was examined by permeation BSA solution.