• Title/Summary/Keyword: surface mesh

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Development of Local Modification Functions for Edge Rounds on Shell Meshes (쉘 메쉬 모델의 모서리 라운드 탐색 및 수정 기능)

  • 이원경;이상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.624-627
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    • 2000
  • This paper describes a local modification capability on shell meshes, which can change a 'constant or variable radius of rounding for the s h q edges of the stamping die shoulder in the mesh. The algorithm consists of the followin_e three main steps; (1) the rounding area for sharp edges of a die shoulder are detected from the given shell mesh, (2) a rolling-ball surface with a given constant or variable radius is generated, which is contacti% with two incident face groups of the sharp edges, (3) the rounding area of the mesh is cut off, and a new mesh for the rolling-ball surface is generated and implanted into the gap. Owing to this rounding modification capability, CAE engineers can examine various cases based on the existing dies by scanning them to form polyhedral models and then changing radii of die shoulders for stamping process simulation.

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5-Axis Tool Path Generation from Offset Polyhedral Mesh (옵셋 다면체를 이용한 5축 가공경로 생성)

  • Kim Su-Jin;Yang Min-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.678-683
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    • 2006
  • In this paper, the 5-axis tool path that has been generated from the original surface is, newly generated from the offset polyhedral mesh. In this approach, the interference check between two solid models can be simplified to that of offset polyhedral mesh and axis line. The tool path computation and interference check based on the offset mesh is simpler and faster than that based on the original surface. But 5-axis tool path generation using this approach is able to apply only for ball endmill and still takes longer time than 3-axis tool path generation.

Fabrication of metal mesh sheets using metal mold and electoplating (금속 몰드와 전기도금을 이용한 금속 메쉬 제조)

  • Lee, Ju-Yeol;Lee, Sang-Yeol;Kim, Man
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.171-171
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    • 2016
  • Metal mesh는 ITO를 대체한 물질의 85%를 차지하는 신소재로서 저비용 고전도도를 갖고 있어 그 활용도가 높으며, Metal mesh를 활용한 투명 LED 디스플레이는 기존 ITO 투명 디스플레이보다 유지보수가 용이하고, 자원절약뿐만 아니라 경제적이다. 따라서 본 연구는 Metal mesh가 경제적인 활용 및 시장 확대가 가능할 수 있도록 연구하는데 목적이 있다. 본 연구는 Metal mesh를 공정 상 더 쉽게 생산 가능하게 하는 Metal master를 제작하였다. 마스터의 제작 시 문제가 되는 경도를 해결하기 위해 도금액을 개발하여 적용시켰고 노광시간, 선폭, 현상시간의 조절을 통해 상호간의 영향 관계를 규명하고 최적조건을 찾아 Photolithography공정에 적용하였다. 또한 미세패턴 형성의 최적조건을 찾고 니켈 전기도금을 진행하였다. Metal mesh의 문제점인 Visibility, Moire 현상을 해결하기 위해 Metal master의 선폭을 $2.5{\mu}m$까지 낮췄으며, 그 결과, 선폭 $2.5{\mu}m$, 깊이 $8{\mu}m$, 두께 $100{\mu}m$의 Ni master를 제작하였다. 이 마스터를 이용하여 도금부터 전사하는 단계까지 도금공정의 전반적인 내용을 다루었다.

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대변형 해석에서 평활화를 이용한 사면체 요소망의 재조성

  • Gwon, Gi-Hwan;Chae, Su-Won;Sin, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2397-2405
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    • 2000
  • The remeshing is a method to replace a distorted mesh by a new mesh without interrupting the finite element calculation. The remeshing procedure in this paper refers to the rezoning, for which a sm oothing process is developed to alleviate the distortions of mesh. In the paper, an automatic finite element rezoning system with tetrahedral elements for large deformation analysis has been developed. Our smoothing process is composed of two steps, a surface smoothing and a volume smoothing. In the surface smoothing, checking the dihedral angle and projection on surface patch reduced the change of shape and nodes penetrating die. The constrained Laplacian smoothing has been employed for the volume smoothing process. The state variables are mapped from old mesh to new mesh by using volume coordinates within a tetrahedral element. All these procedures have been linked to the NIKE3D program As illustrated in the examples the overall strategy ensures a robust and efficient rezoning scheme for finite element simulation of metal-forming processes.

A Unified Surface Modeling Technique Using a Bezier Curve Model (de Casteljau Algorithm) (베지에 곡선모델 (드 카스텔죠 알고리듬) 을 이용한 곡면 통합 모델링 기법)

  • Rhim, Joong-Hyun;Lee, Kyu-Yeul
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.4
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    • pp.127-138
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    • 1997
  • In this study, a new technique is presented, by which one can define ship hull form with full fairness from the input data of lines. For curve modeling, the de Casteljau Algorithm and Bezier control points are used to express free curves and to establish the unified curve modeling technique which enables one to convert non-uniform B-spline (NUB) curve or cubic spline curve into composite Bezier curves. For surface modeling, the mesh curve net which is required to define surface of ship hull form is interpolated by the method of the unified curve modeling, and the boundary curve segments of Gregory surface patches are generated by remeshing(rearranging) the given mesh curve net. From these boundary information, composite Gregory surfaces of good quality in fairness can be formulated.

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Automatic mesh generation on ship hull surface (선체 곡면의 자동 요소화)

  • 윤태경;김동준
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.138-144
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    • 1997
  • This is describes the automatic mesh generation on the ship hull surface. At first ship hull is defined as a cillocation of composite surface patches which satisfy the geometic continuity between adjoining patches by using Gregory surface method. Node points that would be mesh points are ganerated by considering the surface curvature. The triangulation of the node points is by the combination of Ohtsubo's method and Choi's one. After triangulation, shape improvement and quadrilateralization is done with specific criterin. An application to the actual ship and the results are shown.

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Improved Optimal Approximated Unfolding Algorithm of a Curved Shell Plate with Automatic Mesh Generation (자동 메쉬 생성을 적용한 향상된 자유 곡면의 최적 근사 전개 알고리즘)

  • Ryu C.H.;Shin J.G.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.3
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    • pp.157-163
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    • 2006
  • Surfaces of many engineering structures, especially, those of ships are commonly made out of either single- or double-curved surfaces to meet functional requirements. The first step in the fabrication process of a three-dimensional design surface is unfolding or flattening the surface, otherwise known as planar development, so that manufacturers can determine the initial flat plate which is required to form the design shape. In this paper, an algorithm for optimal approximated development of a general curved surface, including both single- and double-curved surfaces, is established by minimizing the strain energy of deformation from its planar development to the design surface. The unfolding process is formulated into a constrained nonlinear programming problem, based on the deformation theory and finite element. Constraints are subjected to the characteristics of the fabrication method. And the design surface, or the curved shell plate is subdivided by automatic mesh generation.

Complete 3D Surface Reconstruction from an Unstructured Point Cloud of Arbitrary Shape by Using a Bounding Voxel Model (경계 복셀 모델을 이용한 임의 형상의 비조직화된 점군으로부터의 3 차원 완전 형상 복원)

  • Li Rixie;Kim Seok-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.906-915
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    • 2006
  • This study concerns an advanced 3D surface reconstruction method that the vertices of surface model can be completely matched to the unstructured point cloud measured from arbitrary complex shapes. The concept of bounding voxel model is introduced to generate the mesh model well-representing the geometrical and topological characteristics of point cloud. In the reconstruction processes, the application of various methodologies such as shrink-wrapping, mesh simplification, local subdivision surface fitting, insertion of is isolated points, mesh optimization and so on, are required. Especially, the effectiveness, rapidity and reliability of the proposed surface reconstruction method are demonstrated by the simulation results for the geometrically and topologically complex shapes like dragon and human mouth.

Slope stabilization with high-performance steel wire meshes in combination with nails and anchors

  • Rudolf Ruegger;Daniel Flum
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11b
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    • pp.3-38
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    • 2000
  • Slope draperies in soil and rock are a well known method to avoid rockfalls into the roads or onto housings. Common wire mesh or a combination of wire mesh and wire rope nets are pinned to the slope by the means of fully grouted nails or anchors. Most of these installations have not been designed to stabilize the slope, but simply avoid the rocks from bouncing. The combination of soil- or rocknailing with a designable flexible facing system offers the advantage of a longterm stabilization of slopes and can replace other standard methods for slope stabilization. The capability to transfer axial and shear loads from the flexible facing system to the anchor points is most decisive for the design of the stabilization system. But the transfer of forces by mesh as pure surface protection devices is limited on account of their tensile strength and above all also by the possible force transmission to the anchoring points. Strong wire rope nets increase the performance for slope stabilizations with greater distances between nails and anchors and are widely used in Europe. However, they are comparatively expensive in relation to the protected surface. Today, special processes enable the production of diagonally structured mesh from high-tensile steel wire. These mesh provide tensile strengths comparable to wire rope nets. The interaction of mesh and fastening to nail / anchor has been investigated in comprehensive laboratory tests. This also in an effort to find a suitable fastening plates which allows an optimal utilization of the strength of the mesh in tangential (slope-parallel) as well as in vertical direction (perpendicular to the slope). The trials also confirmed that these new mesh, in combination with suitable plates, enable substantial pretensioning of the system. Such pretensioning increases the efficiency of the protection system. This restricts deformations in the surface section of critical slopes which might otherwise cause slides and movements as a result of dilatation. Suitable dimensioning models permit to correctly dimension such systems. The new mesh with the adapted fastening elements have already been installed in first pilot projects in Switzerland and Germany and provide useful information on handling and effects.

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Quadrilateral mesh fitting that preserves sharp features based on multi-normals for Laplacian energy

  • Imai, Yusuke;Hiraoka, Hiroyuki;Kawaharada, Hiroshi
    • Journal of Computational Design and Engineering
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    • v.1 no.2
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    • pp.88-95
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    • 2014
  • Because the cost of performance testing using actual products is expensive, manufacturers use lower-cost computer-aided design simulations for this function. In this paper, we propose using hexahedral meshes, which are more accurate than tetrahedral meshes, for finite element analysis. We propose automatic hexahedral mesh generation with sharp features to precisely represent the corresponding features of a target shape. Our hexahedral mesh is generated using a voxel-based algorithm. In our previous works, we fit the surface of the voxels to the target surface using Laplacian energy minimization. We used normal vectors in the fitting to preserve sharp features. However, this method could not represent concave sharp features precisely. In this proposal, we improve our previous Laplacian energy minimization by adding a term that depends on multi-normal vectors instead of using normal vectors. Furthermore, we accentuate a convex/concave surface subset to represent concave sharp features.