• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.12 no.3
• /
• pp.75-81
• /
• 2003

Pocket machining is metal removal operation commonly used for creating depressions in machined parts. Numerically controlled milling is the primary means for machining complex die surface. These complex surfaces are generated by a milling cutter which removes material as it traces out pre-specified tool paths. To machine, a component on a CNC machine, part programs which define the cutting tool path are needed. This tool path is usually planned from CAD, and converted to a CAM machine input format. In this paper I proposed a new method for generating NC tool paths. This method generates automatically NC tool paths with dynamic elimination of machining errors in 2$\frac{1}{2}$ arbitrary shaped pockets. This paper generates a spiral-like tool path by dynamic computing optimal pocket of the pocket boundary contour based on the type and size of the milling cutter, the geometry of the pocket contour and surface finish tolerance requirements. This part programming system is PC based and simultaneously generates a G-code file.

• Journal of the Korean Society for Precision Engineering
• /
• v.14 no.4
• /
• pp.38-45
• /
• 1997

A new dynamic model for the cutting process inb the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model which uses instantaneous specific cutting force, inclueds both regenerative effect and penetration effect, The model is verified through comparisons of model predicted cutting force with measured cutting force obtained from machining experiments.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.11 no.4
• /
• pp.68-74
• /
• 2002

The FD process is analogous to the direct piston extrusion process where the cold feed filament acts as a piston extruding the molten filament from the heated liquefier through a nozzle. The extruded filament is deposited on top of futureless platform, where the liquefier and the nozzle move in X and Y direction control by computer based on the part geometry. After the first layer, the Z platform indexes down and the next layer get deposited on top of the first layer. the layer by layer building process introduces surface problem. This paper describes effect of slice interval of the parts built by fused deposition modelling rapid prototyping system.

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.6 s.183
• /
• pp.160-165
• /
• 2006

We have designed a high-transmission nano aperture in a perfect electric conductor film with the incident beam of 532 nm wavelength. The aperture basically has a C-shape and is known to produce a bright spot nearby the aperture in small size less than diffraction limit. The bright spot is strongly coupled with the local plasmon excited through the aperture hole. The characteristics of transmission and peak power of the aperture output were calculated using finite differential time domain (FDTD) technique, and the geometry of the aperture was determined to get a maximum transmission and peak power. To find the effect of the surface plasmon induced near by the aperture, we calculated the variations of the transmittance and the beam sizes by changing the size of the input beam irradiated on the aperture.

• Proceedings of the Korean Institute of Industrial Safety Conference
• /
• 2003.10a
• /
• pp.113-117
• /
• 2003

The reliability of machined fiber reinforced composites (FRC) in high strength applications and the safety in using these components are often critically dependent upon the quality of surface produced by machining since the surface layer may drastically affect the strength and chemical resistance of the material [1,2,3,4]. Current study will discuss the characterization of fiber pull-out in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the fiber pull-out and the AR coefficients is examined first and effects of fiber orientation, cutting parameters and tool geometry on the fiber pull-out are also discussed.

• Atmosphere
• /
• v.15 no.4
• /
• pp.203-211
• /
• 2005

One algorithm has been developed for retrieving aerosol optical thickness from GMS-5 visible channel measurements, and then the algorithm was applied for obtaining the geographical distribution of aerosol optical thickness over East Asia during April 2002. Algorithm employs a look-up table based upon radiative transfer calculations with solar geometry, aerosol optical thickness, and surface albedo as inputs. Validation was conducted by comparing retrieved aerosol optical thickness with measured values from ground-based sky radiation measurements at Anmyon Do, Korea. It was found that the correlation coefficient is 0.71 with -0.03 of bias and 0.34 of root mean square error, suggesting that the algorithm developed in this study can be used for estimating aerosol optical thickness in a quantitative sense.

• 한국전산유체공학회:학술대회논문집
• /
• 2001.05a
• /
• pp.30-37
• /
• 2001

A Numerical simulation for the propulsion of axisymmetric body by contractive and dilative motion is carried out. The present analysis shows that a propulsive force can be obtained in highly viscous fluid by a contractive and dilative motion of axisymmetric body. An axisymmetric analysis code is developed with unstructured grid system for the simulation of complicated motion and geometry. The developed code is validated by comparing with the results of stokes approximation with the problem of uniform flow past a sphere in low Reynolds number($R_n=1$). The validated code is applied to the simulation of contractive and dilative motion of body. The simulation is extended to the analysis of waving surface with projecting part for finding out the difference of hydrodynamic performance according to the variation of waving surface configuration. The present study will be the basic research for the development of the propulsor of an axisymmetric micro-hydro-machine.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2001.10a
• /
• pp.399-406
• /
• 2001

This study describes the geometric characteristic and the 5-axis machining method of end mill body with insert tip. The geometry of end mill body is consisted of the flute part and the insert tip part. Thus, this study defines the flute part as ruled surface with constant helix angle and the insert tip part as rectangular plane on general direction. The geometric algorithm and the 5-axis NC part program were calculated by our programmed software and a sampled end mill body was machined on 5-axis machining center equipped with two index tables. The machined end mill body with insert tip was very agreeable to the designed end mill body with insert tip. Thus, the method proposed in this study may be very useful for the machining of end mill body with insert tip.

• Proceedings of the KSME Conference
• /
• 2007.05a
• /
• pp.337-342
• /
• 2007

In this study, molecular dynamics simulation of nano imprint lithography in which patterned stamp is pressed onto amorphous polyethylene(PE) surface are performed to study the behaviour of polymer. Force fields including bond, angle, torsion, and Lennard Jones potential are used to describe the inter-molecular and intra-molecular force of PE molecules and stamp, substrate. Periodic boundary condition is used in horizontal direction and canonical NVT ensemble is used to control the system temperature. As the simulation results, the behaviour of polymer is investigated during the imprinting process. The mechanism of polymer deformation is studied by means of inspecting the surface shape, volume, density, atom distribution. Deformation of the polymer resist was found for various of the stamp geometry and the alignment state of the polymer molecules.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.1784-1788
• /
• 2003

For the improvement of geometrical accuracy in end milling, cutting method and cutting condition selection are investigated in this paper. As machining processes are composed of several steps such as roughing, semi-finishing. and finishing, cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting. The effects of tool teeth numbers, tool geometry, and cutting conditions on the form error are analyzed. Using the from error prediction method from tool deflection, cutting condition for geometrical accuracy improvement is discussed. The characteristics and the difference of generated surface shape in up and down milling are dealt with and over-cut free condition in up milling is presented. The form error reduction method by alternating up and down milling is also suggested. The effectiveness of the presented method is examined from a set of cutting tests under various cutting conditions. This research contributes to cutting process optimization for the geometrical accuracy improvement in die and mold manufacture.