• Title/Summary/Keyword: surface code

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Development of Automatic Polishing Robot System and Integrated Operating Program (자동 연마 로봇 시스템의 개발 및 통합 구동 환경 구축)

  • 이민철;정진영;고석조;허창훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.107-117
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    • 2003
  • Polishing a die that has free-form surfaces is a time-consuming and tedious job, and requires a considerable amount of high-precision skill. In order to reduce the polishing time and cope with the shortage of skilled workers, an automatic polishing robot system was developed. The polishing robot system is composed of two subsystems, a three-axis machining center and a two-axis polishing head. The machining center is controlled by a FANUC controller, and the polishing head by DSP controller. The system has five degrees of freedom and is able to keep the polishing tool normal to the die surface during operation. To easily operate the developed polishing robot system, this study developed an integrated operating program in the Windows environment. The program consists of five modules: a polishing data generation module, a code separation module, a polishing module, a graphic simulator module, and a teaching module. And, the automatic teaching system was developed to easily obtain teaching data and it consists of a three dimensional joystick and a proximity sensor. Also, to evaluate the performance of the integrated operating program and the polishing robot system, polishing experiments of a die of shadow mask were carried out.

Vehicle Dynamic Analysis Using Nonlinear Finite Element Analysis Program(LS-DYNA) (비선형 유한요소 해석프로그램(LS-DYNA)을 이용한 차량 동력학해석)

  • Min, Han-Ki;Lee, Hyun;Yang, In-Young
    • Journal of the Korean Society of Safety
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    • v.17 no.3
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    • pp.36-42
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    • 2002
  • Structural integrity of either a passenger car or a light truck is one of the basic requirements for a full vehicle engineering and development program. The results of the vehicle product performance are measured in terms of ride and handling, durability, noise/vibration/harshness(NVH), crashworthiness and occupant safety. The level of performance of a vehicle directly affects the marketability, profitability and, most importantly, the future of the automobile manufacturer. In this study, we used the virtual proving ground(VPG) approach for obtaining the dynamic characteristics. VPG approach uses a nonlinear, dynamic, finite element code(LS-DYNA3D) which expands the application boundary outside the classic linear, antic assumptions. VPG approach also uses realistic boundary conditions of tire/road surface interactions. To verify the predicted dynamic results, a single lane change test has been performed. The prediction results were compared with the experimental test results, and the feasibility of the integrated CAE analysis methodology was verified.

Flow and heat transfer analysis for the performance improvement of cross-flow fin-tube heat exchangers (에어컨 실외기용 휜-관 직교형 열교환기의 열, 유동 해석 및 휜 성능 개선을 위한 연구)

  • An C. S.;Choi D. H.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.03a
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    • pp.183-189
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    • 2004
  • The flow and the heat transfer about the cross-flow fin-tube heat exchanger in an out-door unit of a heat pump system has been numerically Investigated. Using the general purpose analysis code, FLUENT, the Navier-Stokes equations and the energy equation are solved for the three dimensional computation domain that encompasses multiple rows of the fin-tube. The temperature on the fin and tube surface is assumed constant but compensated later through the fin efficiency when predicting the heat-transfer rate. The contact resistance is also taken into consideration. The flow and temperature fields for a wide range of inlet velocity and fin-tube arrangements are examined and the results are presented in the paper. The details of the flow are very well captured and the heat transfer rate for a range of inlet velocity is in excellent agreement with the measured data. The flow solution provides the effective permeability and the inertial resistance factor of the heat exchanger if the exchanger were to be approximated by the porous medium. This information is essential in carrying out the global flow field calculation which, in turn, provides the inlet velocity lot the microscopic temperature-field calculation of the heat exchanger unit.

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Thermal Performance Analysis of Glass Evacuated Solar Collector with a Finned Tube (내관에 휜을 부착한 진공관형 집열기의 열성능 해석)

  • Kim, Yong;Seo, Tae-Beom;Kang, Yong-Hyuk
    • Journal of the Korean Solar Energy Society
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    • v.24 no.1
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    • pp.39-45
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    • 2004
  • The thermal performance of glass evacuated tube solar collectors with finned tubes is numerically modelled with code and investigated to see the effect of toe inner tube diameter and incidence angle. The solar collector consists of a two-layered glass tube and an inner tube. Finned tubes are used as the inner tube of the collector in order to improve the performance of the solar collector. Two strip-type fins are attached on the opposite sides of the inner tube surface. The fin is wide enough to be tightly fatted inside the glass tube. The results show that if the incidence angle is small, the effect of the tube diameters is not significant on the thermal performance and the outlet air temperature. If the incidence angle is large, however, the outlet air temperature and the performance increases as the inner tube diameter increases.

A Study on a Dynamic Radar Cross Section Analysis Technique for a Surface Warship (수상함의 동적 레이더 반사면적 해석 기법 연구)

  • Kim, Kook-Hyun;Kim, Jin-Hyeong;Choi, Tae-Muk;Kim, Yun-Hwan;Cho, Dae-Seung
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.77-81
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    • 2009
  • The radar cross section (RCS) of a warship is one of the most important design features in terms of her survivability in hostile environments. Ocean waves continuously changes the attitude of an objective warship to hostile radar and distorts the RCS as a result. This paper presents a dynamic RCS analysis technique and procedure that considers temporal ship motion. First, data sets are prepared for ship motions in 6 degrees of freedom, which are numerically simulated for an objective warship via frequency to time domain conversion with response amplitude operators and specified ocean wave spectra. Second, a series of RCS analysis models are transformed geometrically by referring to ship motion data sets. Finally, temporal RCS analyses are carried out with the RCS simulation code, SYSCOS. As an example, RCS analysis results are given for a virtual warship, which show that ship motions temporally change RCS values and cause RCS reduction compared with static value in terms of mean values.

Impacts on water-cycle by land use change and effects of infiltration trenches in Asan New town (토지이용 변화가 물순환에 미치는 영향과 침투트렌치 설치 효과 분석 - A 신도시 지구를 중심으로 -)

  • Hyun, Kyoung-Hak;Lee, Jung-Min
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.6
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    • pp.691-701
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    • 2010
  • As the water-cycle is transformed by increasing of the impermeable area in process of urbanization, decentralized rainwater management facilities(infiltration, harvesting and retention facilities) as source control are considered to be a method of restoring water-cycle of urban and reducing runoff. SWMM model was used to analyse the change of water-cycle structure before and after development in A new town watershed. Modified SWMM code was developed to apply infiltration facilities. The modified SWMM was used to analyse the change of water-cycle before and after infiltration trench setup in AJ subcatchment. Changes of the impervious area by development and consequent increase in runoff were analyzed. These analyses were performed by a day rainfall during ten years from 1998 to 2007. According to the results, surface runoff increased from 51.85% to 65.25 %, and total infiltration volume decreased from 34.15 % to 21.08 % in A newtown watershed. If more than 80 infiltration trenches are constructed in AJ subcatchment, the low flow and the drought flow increases by around 47%, 44%, separately. The results of this study, infiltration trench is interpreted to be an effective infiltration facility to restore water-cycle in new town.

A Study on the Design Optimization of Corner Pprotection for LNG Storage Tank (LNG저장탱크 코너프로텍션의 설계 최적화에 관한 연구)

  • Kim, Hyung-Sik;Hong, Seong-Ho;Seo, Heung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1384-1390
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    • 2004
  • The full containment Liquefied Natural Gas(LNG) storage tank is based on a double liquid container concept : two separate containers, one within the other, are capable of containing the LNG. The outer concrete tank provides comer protection(secondary containment) to withstand and safely contain any spill from the inner tank. The comer protection is installed on inside corner surface of outer concrete tank. Because of high and complex stresses, corner protection is designed by ASME section ⅧI Div. 2, Appendix 4 on behalf of API 620 which is main design code for LNG tank. Design guidelines to determine design factors such as liner thickness and knuckle radius are not well understood because Appendix 4 is the design method not based on equation but FEM. Recently, the volume of LNG tank shows a tendency to increase. So it is necessary to set up the design guidelines to cope with change of LNG tank capacity and height/diameter ratio. In this paper, optimum design of corner protection was performed and the design guidelines were suggested by the results of FEM for LNG tanks which have different capacities and height/diameter ratio.

LCD Glass strain Simulation For Large Size Imprint Equipment (대면적 임프린트 장비를 위한 LCD Glass 변형 시뮬레이션 연구)

  • Song, Young-Joong;Shin, Dong-Hoon;Im, Hong-Jae;Jang, Si-Yeol;Lee, Kee-Sung;Jeong, Jay-Il
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1626-1631
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    • 2007
  • The purpose of the study is to simulate the displacement of the LCD glass during process of a large size imprint. During this process, a small temperature variation makes thermal stress, which causes the horizontal variation of mold and glass. During alignment process to fix the LCD glass on a alignment stage, the vertical displacement is made by the absorption pressure and the shear stress. This study simulates the horizontal displacement of mold and glass due to temperature variation, the vertical displacement depending on the shape of absorption surface fixing the LCD glass in the alignment process, and the horizontal and vertical displacement which occurs in the LCD glass at the alignment process. Algor which is a FEM code for a framework simulation was applied. Temperature variation above ${\pm}$ $0.1^{\circ}C$ on mold and glass causes the horizontal displacement of 150nm due to thermal expansion. The vertical displacement due to the circular is ten times of the case of rectangular absorption nozzle. The displacement of the LCD glass in the alignment process is about 49nm.

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A CFD Study of Roadside Barrier Impact on the Dispersion of Road Air Pollution

  • Jeong, Sang Jin
    • Asian Journal of Atmospheric Environment
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    • v.9 no.1
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    • pp.22-30
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    • 2015
  • This study evaluated road shape and roadside barrier impact on near-road air pollution dispersion using FLUENT computational fluid dynamics (CFD) model. Simulated road shapes are three types, namely at-grade, depressed, and filled road. The realizable k-${\varepsilon}$ model in FLUENT CFD code was used to simulate the flow and dispersion around road. The selected concentration profile results were compared with the wind tunnel experiments. The overall concentration profile results show good agreement with the wind tunnel results. The results showed that noise barriers, which positioned around the at-grade road, decrease the horizontal impact distance (In this study, the impact distance was defined as the distance from road surface origin coordinate to the position whose mass fraction is 0.1.) lower 0.33~0.65 times and change the vertical air pollution impact distance larger 2.0~2.27 times than those of no barrier case. In case of filled road, noise barriers decrease the horizontal impact distance lower 0.24~0.65 times and change the vertical air pollution impact distance larger 3.33~3.55 times than those of no barrier case. The depressed road increase 1.53~1.68 times the vertical air pollution impact distance. It contributes the decrease of horizontal air pollution impact distance 0.32~0.60 times compare with no barrier case.

Numerical Analysis of Hypersonic Shock-Shock Interaction using AUSMPW+ Scheme and Gas Reaction Models

  • Lee, Joon Ho;Kim, Chongam;Rho, Oh-Hyun
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.21-28
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    • 2000
  • The flowfield of hypersonic shock-shock interaction has been simulated using a two-dimensional Navier-Stokes code based on AUSMPW+ scheme. AUSMPW+ scheme is a new hybrid flux splitting scheme, which is improved by introducing pressure-based weight functions to eliminate the typical drawbacks of AUSM-type schemes, such as non-monotone pressure solutions. To study the real gas effects, three different gas models are taken into account in the present paper: perfect gas, equilibrium flow and non equilibrium flow. It has been investigated how each gas model influences on the peak surface loading, such as wall pressure and wall heat transfer, and unsteady structure of flowfield in the region of shock-shock interaction. With the results, the value of peak pressure is not sensitive to the real gas effects nor to the wall catalyticity. However, the value of peak heat transfer rates is affected by the real gas effects and the wall catalyticity. Also, the structure of the flowfield changes drastically in the presence of real gas effects.

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