Browse > Article

Development of Automatic Polishing Robot System and Integrated Operating Program  

이민철 (부산대학교 기계공학부, 정밀정형 및 금형가공 연구센터)
정진영 (부산대학교 일반대학원 지능기계공학과)
고석조 (동의공업대학 기계시스템계열)
허창훈 (㈜케이디이컴)
Publication Information
Journal of the Korean Society for Precision Engineering / v.20, no.1, 2003 , pp. 107-117 More about this Journal
Abstract
Polishing a die that has free-form surfaces is a time-consuming and tedious job, and requires a considerable amount of high-precision skill. In order to reduce the polishing time and cope with the shortage of skilled workers, an automatic polishing robot system was developed. The polishing robot system is composed of two subsystems, a three-axis machining center and a two-axis polishing head. The machining center is controlled by a FANUC controller, and the polishing head by DSP controller. The system has five degrees of freedom and is able to keep the polishing tool normal to the die surface during operation. To easily operate the developed polishing robot system, this study developed an integrated operating program in the Windows environment. The program consists of five modules: a polishing data generation module, a code separation module, a polishing module, a graphic simulator module, and a teaching module. And, the automatic teaching system was developed to easily obtain teaching data and it consists of a three dimensional joystick and a proximity sensor. Also, to evaluate the performance of the integrated operating program and the polishing robot system, polishing experiments of a die of shadow mask were carried out.
Keywords
Automatic polishing robot system; Machining center; Polishing head; Integrated operating program; Automatic teaching system;
Citations & Related Records
Times Cited By KSCI : 7  (Citation Analysis)
연도 인용수 순위
1 K. Saito, 'Finishing and Polishing of Free Form Surface,' Bulletin of Japan Society of Precision Engineering, Vol. 18, No. 2, pp. 104-109, 1984
2 M. Suziki, S. Ichiyasu, K. Kirii, S. Sunahara, T. Sakuta, and A. Asai, 'Developement of Diefinishing Robotic System Controlled by CAD/CAM System,' JSPE-58-08, pp. 1309-1314, 1992
3 M. Kunieda, T. Nakagawa, and T. Higuchi, 'Robot Polishing of Curved Surface with Magnetically Pressed Polishing Tool,' JSPE, Vol. 54, No. 1, pp. 121-125, 1988
4 이민철, 조영길, 이만형, '머시닝센터 장착형 연마로봇의 성능 향상 및 연마 성능 평가,' 한국정밀공학회지, Vol. 16, No. 9, pp. 179-190, 1999   과학기술학회마을
5 박균명, 장진희, 한창수, '자동 경면 다듬질 장치의 실험적 분석에 관한 연구,' 한국정밀공학회지, Vol. 12, No. 9, pp. 30-39, 1995   과학기술학회마을
6 K. Shunichi, A. Tojiro, and I. Ichiro, 'Development of a Robot-Polishing System (Polishing Force Control by Means of Fuzzy Set Theory),' JSME J. Series C, Vol. 57, No. 543, pp. 3714-3719, 1991
7 조현덕, 자유곡면을 위한 5-축 정밀가공에 관한 연구, 박사학위논문, 한국과학기술원
8 강성철, 김문상, 이교일, '금형 연마작업을 위한 로봇 오프라인 프로그래밍 시스템의 개발 및 적용,' 한국정밀공학회지, Vol. 14, No. 1, pp. 69-77, 1997   과학기술학회마을
9 박삼진 외 8명, 3차원 곡면의 설계 및 가공 통합 시스템 개발, 최종보고서, 한국기계연구원, 1993
10 S. J. Go, and M. C. Lee, 'Development of a Controller for Polishing Robot Attached to Machining Center and Its Performance Evaluation,' Proc. of '98 KACC, pp. 346-352, 1998   과학기술학회마을
11 DNC2 Manual, FANUC, 1996
12 이민철, 하덕주, '곡면 금형 연마를 위한 머시닝센터 장착형 연마로봇 시스템 개발에 관한 연구,' 한국정밀공학회지, Vol. 16, No. 4, pp. 163-177, 1999   과학기술학회마을
13 Polishing System $FP-{\alpha}$ Series, Nagasei, 1994
14 Sawada, Y., Intelligent Polishing System KM Series, Daikin, 1994
15 정재현, 곡면금형의 연마가공 시스템, 연구결과 보고서, 부산대학교 ERC/NSDM, 1995
16 M. C. Lee, S. J. Go, M. H. Lee, C. S. Jun, D. S. Kim, K. D. Cha and J. H. An, 'A Robust Trajectory Tracking Control of a Polishing Robot System Based on CAM Data,' Int. J. of RCIM, Vol. 17:1-2, pp. 177-183, 2001   DOI   ScienceOn
17 K. S. Fu, R. C. Gonzlez and C. S. G. Lee, ROBOTICS: Control, Sensing, Vision and Intelligence, McGraw-Hill, 1987
18 곽준기, 백정렬, Inside Secrets Visual C++5.0, 삼각형, 1997