• Title/Summary/Keyword: surface blasting

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Effects of Sand Blasting on TiAlN Coating on WC Hard Metal Alloy Tip (WC위 TiAlN 코팅층에 미치는 Sand Blasting 처리의 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.54-61
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    • 2021
  • The effect of the sand blasting before TiAlN coating in the manufacture of WC hard metal alloy tips have been studied. For four different tips, according to the status of processing of the sand blasting and the coating, residual stress measurement by X-ray diffraction and several tests for mechanical properties have been conducted. The results suggest that there was no difference in static mechanical properties, such as hardness, surface roughness and elastic modulus, between two coatings. Furthermore, compressive residual stress was generated equally on their surfaces. Additionally, the compressive residual stress in substrate WC was found to increase greatly when subjected to sand blasting treatment. However, the compressive residual stress decrease after coating regardless of sand blasting treatment. Nevertheless, it is confirmed that the compressive residual stress generated in the coating after sand blasting is less than that in the non-sandblasting coating. This was attributed to the plastic deformation occurring in the WC substrate during coating after sand blasting. In contrast to the scratch test results, sand blasting was assumed to have a negative effect on the adhesion between the coating and substrate. This is because there is a high possibility of microcracks due to plastic deformation in the WC substrate under the coating after sand blasting.

Development of Corrosion Rust Removing Unit for Small Ship Propeller (소형선박용 프로펠러의 부식 녹 제거장치 개발)

  • Kim, Gui-Shik;Han, Se-Woong;Hyun, Chang-Hae
    • Journal of Ocean Engineering and Technology
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    • v.19 no.6 s.67
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    • pp.72-77
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    • 2005
  • The materials used in a ship screw propeller are commonly made with brass. The seawater corrosion and seawater cavitation of the screw propeller reduces the propulsive performance of the ship. In screw manufacturing, the corrosion rust of the screw propeller is removed through a hand grinding method. The grinding process produces dust of the heavy metals from the brass. The dust creates a poor working environment that is harmful to the health of the workers. An automatic corrosionrust removing apparatus, using a blasting method, was developed for the improvement of screw polishing conditions and its working environment. The performance of this apparatus was investigated by surface roughness, weight loss rate, hardness, electrochemical corrosion resistance, and cavitation erosion, after removing of the corrosion rust under various blasting conditions. Two medias of alumina and emery were used in this experiment. The surface roughness and hardness of the screw were improved by this apparatus. The electrochemical corrosion potential (Ecorr) and current density (Icorr) were measured by the dynamic polarization method, using a potentiostat,under the conditions of surface polishing with grinding, blasting, wire brushing, and fine sand papering. The test results prove that the new corrosion rust-removing apparatus improves the surface performance of a screw propeller.

A Study on Performance Improvement of Electrical Discharge Machining for Producing Micro-holes Using a Shot Blasting Surface Treatment (쇼트 블라스팅 표면처리를 통한 미세홀 방전가공 성능향상에 관한 연구)

  • Jang, H.S.;Kim, H.S.;Shin, K.H.
    • Transactions of Materials Processing
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    • v.21 no.5
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    • pp.312-318
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    • 2012
  • With an increasing trend toward miniaturization, electrical discharge machining(EDM) has been receiving a lot of attention as a suitable production technology for micro-parts, since it enables the machining of hard conductive materials with a high degree of repeatability and without alteration to the material. When a micro-hole is fabricated by EDM, however, the diameter of the inlet hole is larger than that of the outlet region due to the additional discharge effect caused by the eroded particles. In this paper, a shot blasting surface treatment, in which an abrasive material is accelerated through a pressurized nozzle and directed at the surface of a part, is suggested as an effective method to reduce the tapered shape of EDM micro-hole. In addition, the influence of process parameters such as spark-on time and electrode diameter on the machining performance was investigated. It is shown quantitatively that the difference in diameter between the inlet and outlet holes decreases with the shot blasting treatment and with decreasing spark-on time.

Effect of sandblasting and liner on shear bond strength of veneering ceramic to zirconia (샌드블라스팅 처리와 라이너가 지르코니아와 전장도재의 전단결합 강도에 미치는 영향)

  • Kim, Ki-Baek;Kim, Jae-Hong
    • Journal of Technologic Dentistry
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    • v.43 no.1
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    • pp.6-12
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    • 2021
  • Purpose: This study aimed to compare the shear bond strength between zirconia cores and veneer ceramics as per the sand blasting and liner treatments. Methods: The following 4 groups of zirconia-veneering ceramic specimens were prepared: (1) Group I, untreated; (2) Group II, with 110 ㎛ aluminium oxide (Al2O3) sandblasting; (3) Group III, with liner (IPS e.max ZirLiner; Ivoclar Vivadent); and (4) Group IV, with 110 ㎛ Al2O3 sand blasting and liner. Surface roughness was measured for all the prepared specimens, and the surface morphology was observed using a scanning electron microscope. All the samples (n=40) were fixed with measuring jigs, and shear bond strengths were obtained using a universal testing machine with a crosshead speed of 0.5 mm/min. The shear bond strength data were analyzed using one-way analysis of variance and t-test. The post hoc comparison was performed using the Tukey's test (α=0.05). Results: A significant difference in the surface roughness was observed between the specimens of groups I and II (p<0.05). Surface treatment with liner and sandblasting showed higher shear bond strength between zirconia core and veneering ceramic (p<0.05). Conclusion: The sand blasting and liner treatment increased the shear bond strength between zirconia core and veneering ceramic.

The Characteristics of Surface Roughness when Micro Blasting of Titanium Alloy with Spiral Movement (티타늄합금의 나선운동 미세입자 분사가공 시 표면거칠기 특성)

  • Kim, Sang-Hyun;Wang, Duck-Hyun;Lee, Se-Han
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.125-130
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    • 2012
  • When conducting a powder blasting to a spinning cylindrical workpiece in the codition of 0.76~1.5(mm) in nozzle size, 1~5(atm) in working pressure, and 40~100(mm) in stand off distance, the value of surface roughness becomes under $0.283{\mu}m$, which is not enough to expand a bonding area. In the case of horizontal transfer blasting with 0.76mm of nozzle size, 100mm of stand off distance, and 2~5atm of working pressure, $0.5{\sim}0.7{\mu}m$ of surface roughness has achieved regardless of feed rate.

Phase transition of Zirconia by surface treatments (지르코니아 표면 가공에 따른 상변이)

  • Lee, Jung-Soo;Shim, Jeong-Seok;Jung, Hyung-Ho
    • Journal of Technologic Dentistry
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    • v.32 no.2
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    • pp.57-63
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    • 2010
  • Purpose : This study aimed to find out the effects of treatments on the surface of Zirconia. Methods : To this end, we selected six treatments that have been used widely: steam cleaning, 2bar & 6bar sand blasting, grinding by green stone point, grinding by diamond bur, and grinding by diamond bur with water spray. Results : The results of our study showed that monoclinic rate increased from all six treatments. Monoclinic rate varied by treatments, ranged from 0.6% (steam cleaning) to 6.5% (6bar sand blasting). These values from all six treatments were below ISO 13356 standard, which is 25%. Also, we found that two treatments (green stone point and diamond bur) increased roughness of surface of Zirconia. Conclusion : This study concluded that phase changes of Zirconia were not significant by using six treatments we employed.

Blasting Utilizing Non-electric Detonator and Its Principle Planning and Operation (비전기 뇌관의 발파와 기본 설계 및 시공)

  • Choi Young-Cheon
    • Explosives and Blasting
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    • v.22 no.4
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    • pp.23-29
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    • 2004
  • Non-electric detonator was developed to improve the blasting efficiency of electric detonator. It is increasingly utilized in surface and tunnel blasting due to its safety in external electric shock, precise delayed time, and decrease in blasting vibration and noise. The paper describes the detonating system of non-electric detonator, principle operating and planning methods, and case history so that it can be contributed to improve blasting technology.

Design and Experimental Verification of Blasting Nozzle for Wide Area Surface Treatment based on Incompressible Flow Analysis (비압축성 유동해석에 기초한 대면적 표면처리용 브라스팅 노즐 설계 및 실험적 검증)

  • Kim, Taehyung;Kwak, Jun Gu;Lee, Se Chang;Lee, Sang Ku;Lee, Seung Ho
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.49-56
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    • 2019
  • In this study, a blasting nozzle was designed based on incompressible flow analysis to clean wide surface of parts used in power plant. The outlet side section of the designed nozzle has a wide bore with a linear shape. After the design, the nozzle prototype was made by three dimensional printing, and the cleaning performance test was performed after mounting it on the blasting machine. The wide bore size obtained after the analysis was almost the same as the wide bore size obtained from the surface of the plate specimen after the experiment. Ultimately, it was confirmed that the design of blasting nozzle for wide surface treatment is effective.

On the Vibration Characteristics and Determination of Site Constants for Surface Blasting (노천굴발파의 진동특성과 입지상수 결정에 관한 연구)

  • 양형식;주재성
    • Explosives and Blasting
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    • v.8 no.4
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    • pp.23-29
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    • 1990
  • Some surface blasting vibration was measured to determine site constants and vibration frequency was analyzed. The results are summarized as follows; 1) Design method to predict particle velocities was introduced using the logarithmic normal distribution characteristics of peak particle velocities. 2) Scaled distance diagram to determine limiting charge was presented. 3) Line fitness between particle velocity and scaled distance didn't depend on dominant component of vibration. Prevail fitness was in the order of transverese, peak, vertical and radial component. 4) Dominant component of particle velocity didn't related to drilling direction. Frequency was lowered as distance enlarged. Duration time of vibration was shortened as charge decreased.

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EFFECTS OF SURFACE TREATMENTS AND STORAGE CONDITIONS ON TARGIS/DENTIN BOND STRENGTH (Targis 표면처리가 상아질과의 전단결합강도에 미치는 영향)

  • Oh, Young-Taek;Hwang, Su-Jin;Lee, Se-Joon;Lee, Kwang-Won
    • Restorative Dentistry and Endodontics
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    • v.25 no.2
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    • pp.262-271
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    • 2000
  • The purpose of this study was to estimate shear bond strength according to difference in Targis surface treatment and storage condition. 140 non-carious extracted human molars and Targis D210(Ivoclar, Liechtenstein) were used in the present study and were divided into 7 experimental groups respectively according to surface treatment of Targis. Group 1 ; No treatment, Group 2 ; $50{\mu}m$ aluminium oxide blasting, Group 3 ; 4% HF etching for 3 minutes, Group 4 ; 4% HF etching after blasting, Group 5 ; silane treatment after blasting, Group 6 ; silane treatment after 4% HF etching, Group 7 ; silane treatment after blasting and 4% HF etching. In Each group, one half of 20 specimens was stored in distilled water at $37^{\circ}C$ for 24 hours and the other half was stored at atmosphere for 24 hours respectively. Dentin surface was etched with 10% $H_3PO_4$ for 15 seconds and luting cement(Variolink II, Vivadent, Liechtenstein) was applied by manufacturer's recommendation. Shear bond strength for each group was then measured. To examine the failure patterns after shear bond test and to observe the change after surface treatment of Targis. Specimens were fabricated and observed under the SEM. Statistical analysis was performed by One Way ANOVA test and t-test. The results were as follows ; 1. The shear bond strength of the groups stored in water significantly lower than that of groups stored at atmosphere (P<0.05). 2. There was no significant difference in shear bond strength in groups stored in water (P>0.05). 3. The shear bond strength without surface treatment of Targis were lowest among all experimental groups in atmosphere condition(P<0.05). 4. There was no significant difference in bond strength between groups using the silane or not(P>0.05). 5. The groups treated by blasting, hydrofluoric acid and silane sequentially showed highest bond strength than that of other groups in atmosphere condition, but there was no significant difference(P>0.05). 6 The proportions of the specimens showing the mixed fracture failure were 20% in HF etching group and blasting + HF group, 40% in blasting + HF + silane group in atmosphere condition. All the specimens stored in water showed adhesive fracture failure.

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