• Title/Summary/Keyword: subframe

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A Study on Dimensional Change after Heat Treatment and Optimal Chemical Composition of Steels with 1200 MPa Tensile Strength for Automotive Subframe (인장강도 1200 MPa 급 자동차 서브 프레임의 합금성분 최적화 및 열변형 거동 연구)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.3
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    • pp.107-116
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    • 2020
  • Four air hardening steels with carbon, silicon, manganese, chromium, and molybdenum variations have been used in this study to find out the optimal chemical compositions of steels with over 1200 MPa tensile strength for automotive subframe. The dimensional changes after heat treatment were determined for two automotive parts with open and closed cross sections using 3D scanner. When four steels were austenitized at 900℃ for 30 seconds, cooled at 3℃/s, reheated to 450℃ for 10 seconds followed by air cooling to simulate hot-dip galvanizing treatment showed ultra high tensile strength over 1200 MPa. Rear floor cross member with open cross section revealed much bigger dimensional changes than subframe with closed cross section after heat treatment at 900℃ for 20 minutes followed by air cooling.

Prototype Tryout and Die Design for Automotive Subframe using Welded Blank Hydroforming (용접판제 유압성형을 이용한 자동차 서브프레임의 트리아아웃과 금형설계)

  • Shin Y. S.;Kim H. Y.;Jeon B. H.;Oh S. I.;Park B. C.;Lee W. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.59-62
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    • 2001
  • Welded blank hydroforming technology is applied to an automotive subframe which has been manufactured by stamping and welding processes. Blank shape and die system is suggested on the basis of finite element analyses. Various defects, especially wrinkling problems in the area of sudden section change, are investigated, analyzed and tried out. The blank shape and the die system are modified to get the sound welded blank hydroformed subframe.

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Analysis of Hydroforming Process for Automobile Subframe by FEM (유한요소법을 이용한 자동차 Subframe의 하이드로포밍 공정 해석)

  • Chang Y. C.;Lei L. P.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.149-152
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    • 2000
  • By using a three-dimensional finite element program HydroFORM-3D based on a rigid-plastic model, the hydroforming process for automobile subfrmae is analyzed in this study. The goal of this study is to accomplish preform design and determine the level of internal pressure for producing final hydroformed subframe component. Prior to hydroforming, the initial tube blank must be bent to the approximate centerline of the final part to enable the tube to be placed in the die cavity, After then, a preforming operation like stamping is carried out to the prebent tube. Finally, hydroforming process is performed to the preformed tube to get the final production. And through ductile fracture theory, the failure, bursting, is predicted during hydroforming process for tube blank with different diameter.

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Development of Manufacture Technology on Aluminum Rear Subframe by Hot Air Forming Method (열간가스성형 공법을 이용한 알루미늄 리어 서브프레임 제조기술 개발)

  • Kim, B.N.;Son, J.Y.;Lee, G.D.;Kim, H.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.222-225
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    • 2008
  • Due to new requirements of the automotive industry, concerning lightweight and non-corroding construction, new production methods, The Hot Air Forming process of aluminum alloys are of special interest. The disadvantage of aluminum alloy is the poorer formability compared to steel. The Hot Air Forming process is one of the forming process receiving recent attention. In the current study, Fabrication of aluminum rear subframe has been attempted using seam and seamless aluminum tubes. On the base of hot workability of the extruded tube and PAM-STAMP simulation results, Optimum condition for fabricating aluminum rear sub(lame parts by Hot Air Forming could be determined.

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Dynamic Analysis of Vehicle Sub-Frame (차량용 서브프레임의 동특성 해석)

  • Baek, G.W.;Kim, C.J.;Lee, B.H.;Kim, G.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.403-408
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    • 2005
  • In recent years, vehicle accessories substitute steel for aluminum. But, subframe play a important role of vehicle safety. Therefore, dynamic characteristic of steel subframe is understood at real vehicle. And this is able to apply dynamic characteristic of Aluminum. At this paper, we confirm dynamic load that is operated Steel subframe with experiment And result of finite element analysis which is operated dynamic load is compared with result of experiment.

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Analysis of Wrinkling and Die Design for Welded Blank Hydroforming of Automotive Subframe (자동차 서브프레임 용접판재 유압성형시 주름발생 원인분석과 금형설계)

  • Kim H. Y.;Shin Y. S.;Hong C. K.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.153-157
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    • 2000
  • This paper presents possible defects when welded blank hydroforming and focus on wrinkling, and the die design to prevent this defect An explicit finite element code, PAM-STAMP, is used to simulate welded blank hydroforming process. The numerical results are compared to the experimental results in the aspect of deformed shape. An automobile subframe is taken as an example to carry out finite element analysis.

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Fatigue Life Optimization of Spot Welding Nuggets Considering Vibration Mode of Vehicle Subframe (서브프레임의 진동모드를 고려한 점용접 너깃의 피로수명 최적설계)

  • Lee, Sang-Beom;Lee, Hyuk-Jae
    • The Journal of the Acoustical Society of Korea
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    • v.28 no.7
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    • pp.646-652
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    • 2009
  • In this paper, welding pitch optimization technique of vehicle subframe is presented considering the fatigue life of spot welding nuggets. Fatigue life of spot welding nuggets is estimated by using the frequency-domain fatigue analysis technique. The input data, which are used in the fatigue analysis, are obtained by performing the dynamic analysis of vehicle model passing through the Belgian road profile and also the modal frequency response analysis of finite element model of vehicle subframe. According to the fatigue life result obtained from the frequency-domain fatigue analysis, the design points to optimize the weld pitch distance are determined. For obtaining the welding pitch combination to maximize the fatigue life of the spot welding nuggets, 4-factor, 3-level orthogonal array experimental design is used. This study shows that the optimized subframe improves the fatigue life of welding nugget with minimum fatigue life about 65.8 % as compared with the baseline design.

The Optimization of Rear Suspension Using Hydroforming (하이드로포밍을 이용한 후륜 현가장치 최적설계)

  • Oh, J.H.;Choi, H.H.;Park, S.H.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.481-485
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    • 2008
  • The subframe type rear suspension consisting of a side member and a front/rear cross member is widely used in a medium car and full car. In the small car case, the beam of tubular type without independent suspension system is used to reduce manufacturing cost. In this study, a subframe type rear suspension by hydroforming has been developed. In designing suspension, a driving stability and durability should be considered as an important factor for the performance improvement, respectively. Thus, we focus on increasing the stiffness of suspension and decreasing the maximum stress affecting a durability cycle life. Several optimization design techniques such as shape, size, and topology optimization are implemented to meet these requirements. The shapes of rear suspension obtained from optimization are formed by using hydroforming process. Through commercial software based on the finite element, the superiority of this design method is demonstrated.

A Study on Multiresolution Motion Estimation on the Wavelet Transform Domain (웨이블렛 변환 영역에서 다중 해상도 움직임 추정에 관한 연구)

  • 이진환;김소연;노용만
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 1999.11b
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    • pp.21-25
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    • 1999
  • Wavelet transform decomposes a video frame into a set of subframes with different resolutions corresponding to different frequency bands. The block size of highest layer subframe is too small to estimate correct motion. To decrease this aperture problem in the approximation frame, multiresolution motion estimation (MRME) using hierarchical block matching is presented in this paper. In the multiresolution motion estimation approach, motion vectors in the subframes are estimated by the motion vectors in the approximation frame and are refined at each subframe. It reduces computational time in motion estimation. It is shown that our MRME approach has a superior performance than traditional MRME approaches.

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Real-Tim Sound Field Effect Implementation Using Block Filtering and QFT (Block Filtering과 QFT를 이용한 실시간 음장 효과구현)

  • Sohn Sung-Yong;Seo Jeongil;Hahn Minsoo
    • MALSORI
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    • no.51
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    • pp.85-98
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    • 2004
  • It is almost impossible to generate the sound field effect in real time with the time-domain linear convolution because of its large multiplication operation requirement. To solve this, three methods are introduced to reduce the number of multiplication operations in this paper. Firstly, the time-domain linear convolution is replaced with the frequency-domain circular convolution. In other words, the linear convolution result can be derived from that of the circular convolution. This technique reduces the number of multiplication operations remarkably, Secondly, a subframe concept is introduced, i.e., one original frame is divided into several subframes. Then the FFT is executed for each subframe and, as a result, the number of multiplication operations can be reduced. Finally, the QFT is used in stead of the FFT. By combining all the above three methods into our final the SFE generation algorithm, the number of computations are reduced sufficiently and the real-time SFE generation becomes possible with a general PC.

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