• Title/Summary/Keyword: sub-blade

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Experimental and numerical investigation on gas turbine blade with the application of thermal barrier coatings

  • Aabid, Abdul;Jyothi, Jyothi;Zayan, Jalal Mohammed;Khan, Sher Afghan
    • Advances in materials Research
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    • v.8 no.4
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    • pp.275-293
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    • 2019
  • The engine parts material used in gas turbines (GTs) should be resistant to high-temperature variations. Thermal barrier coatings (TBCs) for gas turbine blades are found to have a significant effect on prolonging the life cycle of turbine blades by providing additional heat resistance. This work is to study the performance of TBCs on the high-temperature environment of the turbine blades. It is understood that this coating will increase the lifecycles of blade parts and decrease maintainence and repair costs. Experiments were performed on the gas turbine blade to see the effect of TBCs in different combinations of materials through the air plasma method. Three-layered coatings using materials INCONEL 718 as base coating, NiCoCrAIY as middle coating, and La2Ce2O7 as the top coating was applied. Finite element analysis was performed using a two-dimensional method to optimize the suitable formulation of coatings on the blade. Temperature distributions for different combinations of coatings layers with different materials and thickness were studied. Additionally, three-dimensional thermal stress analysis was performed on the blade with a commercial code. Results on the effect of TBCs shows a significant improvement in thermal resistance compared to the uncoated gas turbine blade.

Loss Analysis by Impeller Blade Angle in the S-Curve Region of Low Specific Speed Pump Turbine

  • Ujjwal Shrestha;Young-Do Choi
    • New & Renewable Energy
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    • v.20 no.2
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    • pp.35-43
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    • 2024
  • A pump turbine is a technically matured option for energy production and storage systems. At the off-design operating range, the pump turbine succumbed to flow instabilities, which correlated with the pump turbine geometry. A low specific speed pump turbine was designed and modified according to the impeller blade angle. Reynolds-Average Navier-Stokes is carried out with a shear stress transport turbulence model to evaluate the detailed flow characteristics in the pump turbine. The impeller blade inlet angle (𝛽1) and outlet angle (𝛽2) are used to evaluate hydraulic loss in the pump turbine. When 𝛽1 changed from low to high value, the maximum efficiency is increased by 4.75% in turbine mode. The S-Curve inclination is reduced by 8% and 42% for changes in 𝛽1 and 𝛽2 from low to high values, respectively. At α = 21°, the shock loss coefficient (𝜁s) is reduced by 16% and 19% with increases of 𝛽1 and 𝛽2 from low to high values, respectively. When 𝛽1 and 𝛽2 values increased from low to high, the impeller friction coefficient (𝜁f) increased and decreased by 20% and 8%, respectively. Hence, the high 𝛽2 effectively reduced the loss coefficient and S-Curve inclination.

Wear Behavior of Silica filled Styrene-Butadiene Rubber: A Comparative Study Between the Blade-Type and Akron-Type Abrader

  • Gi-Bbeum Lee;Dongwon Kim;Seowon Lee;Seonhong Kim;Myung-Su Ahn;Bismark Mensah;Changwoon Nah
    • Elastomers and Composites
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    • v.58 no.4
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    • pp.179-190
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    • 2023
  • The effect of the particle size and silica structure on the wear behavior of Silica/Styrene-Butadiene Rubber (SBR) compounds was investigated using a blade-type abrader and the findings were compared with those obtained with an Akron abrader. The compensated characteristic parameter (Ψc), which was the contributory factor of the combined effect of the particle size and filler structure, was introduced. This parameter was found to exhibit a linear relationship with the Young's modulus. The Young's modulus correlated more with Ψc than the uncompensated characteristic parameter (Ψ) modeled for carbon black. The wear rate and volume loss measured using a blade-type abrader and Akron abrader were respectively observed to be inversely proportional to Ψc, that is, the wear resistance of Silica/SBR compound improved as the particle size became smaller and the silica structure became intricate. The coefficient of determination (R2) obtained from the linear relationship between Ψc and wear rate was higher than those between Ψc and volume loss for the Silica/SBR compound. Thus, the blade-type abrader exhibited high potential to be used for accurately evaluating the effect of particle size and structural properties of silica on the wear behavior of SBR compounds.

Direct Bonded (Si/SiO2∥Si3N4/Si) SIO Wafer Pairs with Four-point Bending (사점굽힘시험법을 이용한 이종절연막 (Si/SiO2||Si3N4/Si) SOI 기판쌍의 접합강도 연구)

  • Lee, Sang-Hyeon;Song, O-Seong
    • Korean Journal of Materials Research
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    • v.12 no.6
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    • pp.508-512
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    • 2002
  • $2000{\AA}-SiO_2/Si(100)$ and $560{\AA}-Si_3N_4/Si(100)$ wafers, which are 10 cm in diameter, were directly bonded using a rapid thermal annealing method. We fixed the anneal time of 30 second and varied the anneal temperatures from 600 to $1200^{\circ}C$. The bond strength of bonded wafer pairs at given anneal temperature were evaluated by a razor blade crack opening method and a four-point bonding method, respectively. The results clearly slow that the four-point bending method is more suitable for evaluating the small bond strength of 80~430 mJ/$\m^2$ compared to the razor blade crack opening method, which shows no anneal temperature dependence in small bond strength.

A Study of Vertical Axis Wind Turbine (수직축 풍력터빈에 관한 연구)

  • park, Jung-Cheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.10 no.5
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    • pp.389-395
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    • 2017
  • This paper showed the difference in the optimum conditions by using the ANSYS CFX simulation program with the changes of the main-blade angle and sub-blade angle. Main-blade Shape 4,which had angle $45^{\circ}$ while other Shapes with angle $0^{\circ}$, was increased to 157.2[%] to 263.2[%] in the power and was increased to 110[%] to 250[%] in the power coefficient. Moreover, when the Shape 5 Fin length of main-blade doubled, the power was 70.8[%] when compared with Shape 1 and 27.5[%] with shape 4.If the main-blade geometry equals shape 1 in the case structure, The power of Case1 was increased to 13.3[%] when compared with Case2. Also, the power coefficient was increased to 15.4[%]. When sub-blade angle was $45^{\circ}$, main-blade was better than the Fin type than the Bended type. The power of Case4 was increased to 47[%] when compared with Csae1 and increased to 13.6[%] with Case 3. Also, the power coefficient was 46.7[%] when compared with Case 1 and 15.8[%] with Case 3.

Effect of Blade Number Variations on Performance of Micro Gravitational Vortex Turbine in Free Water Surface (자유수면에서 블레이드 수 변화가 마이크로 중력식 와류 수차 성능에 미치는 영향)

  • Jong-Woo Kim;In-Ho Choi;Gi-Soo Chung
    • Journal of Wetlands Research
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    • v.25 no.3
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    • pp.176-183
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    • 2023
  • The aim of this paper is to understand the blade number effect on vortex turbine performance in the cylindrical vortex chamber below the free water surface. Using the same blade profile, the performance of gravitational vortex turbine is tested each with 2, 3, 4, 5 and 6 blades installed at the relative vortex height (y/hv) ranging from 0.065 to 0.417. The obtained results indicate that the rotation, voltage, current and power increase in the relative vortex height of 0.065 and 0.111 when increasing the number of blades at flow velocity of less than 0.7 m/s. The average power of the 5-blade turbine is more than others. The performance of the 4-blade turbine with a 130 mm diameter installed near the orifice is higher than that of the same number of blades with a 220 mm diameter in the vortex chamber.

A Study on Air Flow Analysis in Vertical-axis Wind Turbine (수직축 풍력터빈의 유동해석에 관한 연구)

  • Lee, Ki-Seon;Park, Jung-Cheul
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.66 no.4
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    • pp.158-162
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    • 2017
  • This paper did basic study on the vertical-axis wind turbine. Namely, This paper was try to find the optimum conditions by using the ANSYS CFX simulation program through the changes of the main-blade angle and sub-blade angle. Main-blade Shape #4 angle $45^{\circ}$ compared to others Shape angle $0^{\circ}$ was increased by 157.2[%] to 263.2[%] in the power output and was increased by 110[%] to 250[%] in the power coefficient. Also, when the Shape #5 Fin length of main-blade doubles, because the power output was 70.8[%] compared to Shape #1 and 27.5[%] compared to Shape #4, and the power coefficient was 60[%] compared to Shape #1 and 28.6[%] compared to Shape #4, the power output and the power efficiency were rather reduced. The output current of Shape #4 was increased 109.9[%] compared to Shape #1 and increased 250[%] compared to Shape #5, and The output voltage of Shape #4 was increased 22.5[%] compared to Shape #1 and increased 3.7[%] compared to Shape #4.

A Study of Wind Turbine by Using ANSYS Program (ANSYS 프로그램을 이용한 풍력발전에 관한 연구)

  • Lee, Dal-Ho;Park, Jung-Cheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.5
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    • pp.565-571
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    • 2018
  • This paper designed the main blade in V-shape and tried to identify the design conditions by changing the main blade number and sub-blade number. Power output and power coefficient increased as main blade number increased. Sample 2 shows a 50% increase in power output compared to sample1. Sample 3 and sample4 increased by 92.8% and 114.7%, respectively. Sample 2 shows a 38.4% increase in power coefficient compared to sample1. Sample 3 and sample4 increased by 92.3% and 107.7%, respectively. Power output and power coefficient increased as sub-blade number increased. Sample 6 shows a 33.3% increase in power output compared to sample 5 and Sample 7 increased by 42.1%. Compared to sample5, efficiency increased by 35.3% for sample 5 and 47.1% for sample 7. The highest power output and power coefficient were measured when main blade and sub-blade were each 30 number. Sample 8 increased power output by 5.6% and power efficiency by 3.7% compared to sample 4. Compared to sample 7, sample 8 increased power efficiency by 12% and power output by 17.3%.

The Effect of Graphite and MoS2 on Endurance and Cutting Performance of Diamond Micro Blades (다이아몬드 마이크로블레이드의 내구성과 절삭성능에 미치는 흑연과 MoS2의 첨가효과)

  • Moon, Jong-Chul;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.41 no.6
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    • pp.335-340
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    • 2008
  • Cutting performance and wear behavior were studied with the diamond micro-blade of Cu/Sn bond materials containing various amount of lubricant materials such as graphite and $MoS_2$. Measurement of instantaneous electric power consumption for cutting glass workpiece at the constant velocity was conducted and proposed as a method to assess cutting efficiency. The energy consumption of micro-blade for glass cutting decreased with the content of graphite and $MoS_2$ while wear amount of blade in volume increased with the amount of lubricant addition during the dicing test. It is because that hardness, flexural strength, and fracture toughness ($K_{IC}$) reduced with the amount of lubricant addition. Blades with $MoS_2$ additive showed higher mechanical properties than those with graphite additives when the same amount of the lubricant additive in wt.% was added. Due to the lower density of graphite than $MoS_2$, higher volume fraction of graphite could result in stronger effect on lowering electric power consumption by reducing the friction between blade and work piece however increasing wear rate due to the reduction in strength and fracture toughness. Adhesive wearing mode of micro blade could be remarkably improved by the addition of graphite as well as $MoS_2$.

Effect Analysis of Relative Position of Blade on Performance of Micro Gravitational Vortex Turbine in Free Water Surface (자유수면에서 마이크로 중력식 와류 수차 성능에 블레이드의 상대위치 변화가 미치는 영향 분석)

  • Choi, In-Ho;Kim, Jong-Woo;Chung, Gi-Soo
    • Journal of Wetlands Research
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    • v.24 no.3
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    • pp.196-203
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    • 2022
  • This paper contributed to the understanding of the effect of the blade relative position on performance of micro gravitational vortex turbine in free water surface. In a constant vortex flow, the rotation, voltage and current of micro vortex water turbine were measured according to the position change of the blade installed at the relative vortex height (y/hv) ranging from 0 to 0.778 below the free water surface. The flow rate ranged from 0.0063 to 0.00662 m3/s. The results of the experiments showed that relative positions of the blade affected the performance of vortex water turbine because the distributions of incoming flow velocity and turbulence intensity were changed. The highest amount of the energy generated by the vortex water turbine occurred in the relative vortex height ranging from 0.111 to 0.222. The output power at the relative vortex height of 0.111 was about 2.4 times larger than the relative vortex height of 0.588 below the free water surface.