• Title/Summary/Keyword: structural integrity evaluation

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Integrity Evaluation of Sleeve Extension Composites Manufactured by Fiber Placement System (FPS) (Fiber Placement System(FPS)에 의해 제조된 복합재료 Sleeve Extension의 성형 건전성 평가)

  • Kong Jin-Woo;Kim Jin-Bong;Kim Tae-Wook;Ju Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.254-257
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    • 2004
  • Fiber placement system (FPS) carries out an advanced composites process which orients high strength reinforcing fibers in specific directions. The process includes wet winding, thermoset tape winding, thermoset prepreg placement and thermoplastic prepreg placement. FPS have the advantage of tape laying and filament winding with computer control and software. Using FPS can reduce costs, cycle times, structural weight, and handwork/rework when manufacturing composite parts. The sleeve extension is a part of the helicopter rotator systems. In this study, The sleeve extension composites were manufactured using FPS and tensile properties of this composites were characterized using universal testing machine(UTM).

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Analysis on reliability of the aluminium carbody of the rubber tired AGT (고무차륜형식 경량전철 차량 알루미늄 구조체 신뢰성 분석 연구)

  • Kwon, Tae;Park, Hee-Chul;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1501-1514
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    • 2008
  • Recently, so as to solve the urban transportation problem the LRT(Light Rail Transit) system has been studied on the essential technology and the engineering know-how, which lead lower construction cost and higher reliability. The localization development of rubber tired AGT(Automatic Guided Trainsit) system has performed from 1999 to 2004, as a national project of the Minister of Land, Transport and Maritime Affairs. For the application of the rubber tired AGT system in Busan Subway 3-2 Line, this study is focused on the reliability of aluminium profiles vehicle carbody and the establishment of the test and evaluation technologies. In this paper, 3D modeling simulation was applied to the load test of aluminium vehicle carbody. The reliability of the vehicle carbody was estimated as the fatigue test of welded aluminium profiles. From the test and simulation results, it could be concluded that the developed rubber tired AGT shows a good structural reliability and integrity.

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Impact Analysis Modeling Development for CANFLEX Fuel Bundle

  • H.Y. Kang;H.C. Suk;Lee, J.H.;Kim, T.H.;J.H. Ku;J.S. Jun;C.H. Chung;Park, J.H.;K.S. Sim
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.15-20
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    • 1996
  • The nonlinear dynamic analyses were performed by newly developing an appropriate impact modelling for the evaluation of the CANFLEX fuel bundle structural integrity during the refuelling period. The initial load under the refuelling condition is considered as initial velocity at impact incident, and the impact of one bundle contacted another bundle for at short time is studied by performing several dynamic analysis method. The impact analysis shows to predict an appropriate velocity and acceleration profile according to load time history for two bundles impact.

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Response Calibration for Bridges based on Statistical Quality Control Chart (통계적 품질 관리도에 기초한 교량의 응답 보정)

  • Hwang, Jin Ha;An, Seoung Su;Kim, Ju Han
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.1
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    • pp.61-70
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    • 2013
  • This paper presents the response calibration method based on quality control range, which is established from the concept and method of statistical quality control for natural frequency ratio and response ratio. To this end, statistical analysis including descriptive statistics analysis, normality test, ANOVA were performed for response characteristics obtained from loading tests and structural analysis for more than hundred and thirty well-conditioned bridges. Suggested method is based on real structural integrity evaluation case studies and statistical quality control approach, in this respect it is expected to provide scientific criteria and systematic procedure for response calibration and load carrying capacity assessment.

Nondestructive Evaluation of Temporarily Repaired CFRP Laminates Subjected to Delaminations due to Localized Heating and Cyclic Loading Combined

  • Han, Tae-Young;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.268-279
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    • 2007
  • The reliability of cold-bonding repair technique of carbon-fiber reinforced plastics (CFRP) laminates, often used as a temporary repair for the airplane maintenance, has been evaluated during cyclic loading and localized heating by nondestructive methods. Major concern was given to the evolution of damage after repair in the form of delaminations due to localized heating and cyclic loading combined. An area of interest both on the specimen repaired by cold-bonding and the specimen without repair where delaminations were induced by localized heating and cyclic loading was monitored by acoustic emission (AE) testing and further examined by pitch-catch low-frequency bond testing, and pulse-echo high-frequency ultrasonic testing. The results showed that the reliability of cold-bonding repair would be significantly reduced by the localized heating and cyclic loading combined rather than by the cyclic loading only. AE monitoring appeared to be an effective and reliable tool to monitor the integrity of temporarily repaired CFRP laminates in terms of the structural health monitoring (SHM) philosophy.

The Optimal Design Technique for Improving Durability of Spline Shaft of the Self Propelled Artillery' Generator (자주포 발전기 스플라인 축 내구성 향상을 위한 최적 설계 기법)

  • Kim, Byeong Ho;Kang, Hyen Jae;Park, Young Il;Seo, Jae Hyun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.5
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    • pp.485-491
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    • 2015
  • In this study, the experimental and analytical investigation on structural integrity evaluation of spline shaft of self propelled artillery' generator were carried out. For this work, macro and microstructure fractography of spline shaft were observed. According to the results of the structure analysis and simulation, the shaft was redesigned and optimized. To improve the stiffness and shear stress, the material was changed from the SNCM220 to SNCM439 and surface roughness and protective coating treatment are changed to increase the stress relaxation, respectively. From the result of the torsion test of shaft and accelerated life test of generator, the shaft of a SNCM439 with heat-treatment(Q/T) and electroless nickel plating was superior quality reliability and durability than the others. Therefore, modeling and simulation corresponded well with the experimental result and structural safety was confirmed by generator performing.

Static Structural Analysis on the Mechanical behavior of the KALIMER Fuel Assembly Duct

  • Kim, Kyung-Gun;Lee, Byoung-Oon;Woan Hwang;Kim, Young ll;Kim, Yong su
    • Nuclear Engineering and Technology
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    • v.33 no.3
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    • pp.298-306
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    • 2001
  • As fuel burnup proceeds, thermal gradients, differential swelling, and inter-assembly loading may induce assembly duct bowing. Since duct bowing affects the reactivity, such as long or short term power-reactivity-decrement variations, handling problem, caused by top end deflection of the bowed assembly duct, and the integrity of the assembly duct itself. Assembly duct bowing were first observed at EBR-ll in 1965, and then several designs of assembly ducts and core restraint system were used to accommodate this problem. In this study, NUBOW-2D KMOD was used to analyze the bowing behavior of the assembly duct under the KALIMER(Korea Advanced Liquid MEtal Reactor) core restraint system conditions. The mechanical behavior of assembly ducts related to several design parameters are evaluated. ACLP(Above Core Load Pad) positions, the gap distance between the ducts, and the gap distance between the duct and restraint ring were selected as the sensitivity parameter for the evaluation of duct deflection.

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A Study on Thermal and Modal Characteristics for EGR System with Dimpled Rectangular Tube (딤플 사각 튜브형 배기 가스 재순환 시스템의 열 및 진동 특성에 관한 연구)

  • Seo, Young-Ho;Heo, Sung-Chan;Kwon, Young-Seok;Ku, Tae-Wan;Kim, Jeong;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.115-125
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    • 2008
  • Recently, Exhaust Gas Recirculation (EGR) system which re-flow a cooled exhaust gas from vehicles burning diesel as fuel to a combustion chamber of engine has been used to solve the serious air pollution. For the design and mass production of EGR system, it is essential to ensure structural integrity evaluation. The EGR system consisted of ten dimpled oval core rectangular tubes, two fix-plates, two coolant pipes, shell body and two flanges in this study. To confirm the safety of the designed system, finite element modeling about each component such as the dimpled oval core tube with the dimpled shape and others was carried out. The reliability of EGR system against exhaust gas flow with high temperature was investigated by flow and pressure analysis in the system. Also, thermal and strength analysis were verified the safety of EGR system against temperature change in the shell and tubes. Furthermore, modal analysis using ANSYS was also performed. From the results of FE analysis, there were confirmed that EGR system was safe against the flow of exhaust gas, temperature change in EGR system and vibration on operation condition, respectively.

Test and evaluation of a large scale composite rotor blade for wind turbine (풍력발전용 대형 복합재 회전날개의 구조시험 및 평가에 관한 연구)

  • ;;;Y. Sugiyama
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.04a
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    • pp.91-94
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    • 2001
  • A structural test of the wind turbine rotor blade must be required to evaluate the uncertainty in design assessment due to use of material, design concepts, production processes and so on, and the possible impact on the structural integrity. In the full-scale static strength test, the measuring parameters are strain, displacements, loads, weight and the center of gravity. There are test equipments, measuring sensors, a test rig and fixtures to obtain measuring parameters. In order to simulate the aerodynamics load, the three-point loading method instead of the one-point loading method is applied. There is slightly some difference between the measured results and the predicted results with the reference fiber volume fraction of 60%. However, the agreement between the measured results and the predicted results with the actual fiber volume fraction of 52.5% is good. Even though a slightly non-linearity from 80% loading to 100% loading, a linear static solution is sufficient for the design purpose as the amount of the non-linearity is relatively small. Comparison between measured and predicted strain results at the maximum thickness positions of the blade profile for 0.236R(5.56m), 0.493R(11.59m) and 0.574R(13.43m), under 20%, 40%, 60%, 80% and 100% loadings for the upper part of the blade. The predicted values are in good agreement with the measured values.

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Thermal Elastic-Plastic Analysis of Strength Considering Temperature Rise due to Plastic Deformation by Dynamic Leading in Welded Joint (동적하중하에서의 용접이음부의 강도적특성에 대한 온도상승을 고려한 열탄소성 해석)

  • 안규백;망월정인;대전흉;방한서;농전정남
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.68-77
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    • 2003
  • It is important to understand the characteristics of material strength and fracture under the dynamic loading like as earthquakes to assure the integrity of welded structures. The characteristics of dynamic strength and fracture in structural steels and their welded joints should be evaluated based on the effects of the strain rate and the service temperature. It is difficult to predict or measure temperature rise history with the corresponding stress-strain behavior. In particular, material behaviors beyond the uniform elongation can not be precisely evaluated, though the behavior at large strain region after the maximum loading point is much important for the evaluation of fracture. In this paper, the coupling phenomena of temperature and stress-strain fields under the dynamic loading was simulated by using the finite element method. The modified rate-temperature parameter was defined by accounting for the effect of temperature rise under the dynamic deformation, and it was applied to the fully-coupled analysis between heat conduction and thermal elastic-plastic behavior. Temperature rise and stress-strain behavior including complicated phenomena were studies after the maximum loading point in structural steels and their undermatched joints and compared with the measured values.