• 제목/요약/키워드: strip layout design

검색결과 73건 처리시간 0.026초

씨마트론 E 다이 디자인을 활용한 스트립레이아웃 설계 (Design of the strip layout using E die design of Cimatron)

  • 최계광
    • Design & Manufacturing
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    • 제2권3호
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    • pp.51-57
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    • 2008
  • It is important factor to design the strip layout drawing according to product properties in press die design. Press dies are important processes in production such as a car component, house electronics, computer parts etc. In this paper, the strip layout of parts was designed for transfer dies. Results of this study can be modify the punch, trim position and notching shapes of strip layout. Utilization ratio was 70.3% by conducting piercing and notching for scrap design and materials were arranged with wide width of blank layout.

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역설계를 이용한 스마트폰 메인보드 커버의 스트립 레이아웃 설계에 관한 연구 (A study on the strip layout design of smart phone main board cover using reverse engineering)

  • 최영락;김동욱;김세환;최계광
    • Design & Manufacturing
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    • 제9권3호
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    • pp.29-33
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    • 2015
  • In order to design progressive die many processes are needed and it takes a lot of time to get a final product. In this study, we reduced design processes by using reverse engineering and studied on strip layout design which is the core part of die design. And we got a optimized strip layout design by CimatronE Die Design which is the 3D design program. In this strip layout design we obtained the more effective methode by using reverse engineering.

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씨마트론 다이 디자인을 활용한 브라켓의 스트립 레이아웃설계에 관한 연구 (Study on the Design of Bracket Strip Layout Using Cimatron Die Design)

  • 최계광;이동천
    • 한국산학기술학회논문지
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    • 제9권5호
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    • pp.1113-1118
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    • 2008
  • 프로그레시브금형에 있어서 스트립 레이아웃석계는 제품 양산을 결정하는 중요 요인이다. 본 논문에서는 자동차에 사용되는 브라켓의 스트립 레이아웃설계를 하였다. 3D모델링이 아닌 자동화 모듈인 씨마트론 다이 디자인을 활용하여 3D로 스트립 레이아웃설계를 하였다. 광폭 2열 2개 뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 사용된 3D CAD/CAM 소프트웨어는 Cimatron Die Design이며 10개 공정으로 스트립 레이아웃설계를 완성하였다.

유한요소법을 이용한 프로그레시브 금형 설계에 관한 연구 (A Study on Progressive Die Design by the using of Finite Element Method)

  • 박철우;김영민;김철;김영호;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.1012-1016
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    • 2002
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in Auto-LISP on the Auto-CAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout, and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic forms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

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HEV UV단자의 스트립 레이아웃과 금형설계에 관한 연구 (Study on the Strip Layout & Die Design of HEV UV Terminal)

  • 최계광;김세환;조윤호
    • 한국산학기술학회논문지
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    • 제11권12호
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    • pp.4691-4696
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    • 2010
  • 본 논문에서는 HEV UV단자를 자동화 모듈인 씨마트론 다이 디자인을 활용하여 스트립 레이아웃설계를 3D로 하였다. 제품의 스탬핑을 원활하게 하기 위하여 스트립 레이아웃을 33.5도 경사지게 수정하여 광폭 1열 1개 뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 1개의 금형에서 두개의 단자를 공용으로 양산하기 위해 29개 공정으로 3D 스트립 레이아웃설계 및 금형설계를 완성하였다.

Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.224-228
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    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

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가정용 벽걸이 에어컨 부품의 3D 설계에 관한 연구 (A study on 3D design for wall-mounted air-conditioner parts)

  • 김세환;최계광
    • Design & Manufacturing
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    • 제8권1호
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    • pp.5-9
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    • 2014
  • This study is about 3D design for parts supporting copper pipes of wall-mounted air-conditioners manufactured by company "D" in Japan. Domestic press die manufacturers are obsessed with 2D die design and are afraid of taking risk with developing 3D die design and die manufacture. This hinders paradigm shift. In this study, the strip layout, which was already completed in the previous study, is altered by adding restriking. Based on the modified strip layout, the 3D die design is done in 15 processes.

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3차원 CAD/CAM을 활용한 액정용 실드 케이스의 스트립 레이아웃 설계에 관한 연구 (Study on The Strip Layout Design of LCD Shield Case Using 3D CAD/CAM)

  • 최계광
    • 한국산학기술학회논문지
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    • 제8권5호
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    • pp.979-983
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    • 2007
  • 본 논문에서는 액정용 실드 케이스 (Shield Case)의 스트립 레이아웃 도 작성하였다. 프레스 금형에 있어서 스트립 레이아웃 도는 제품 양산을 결정하는 중요 요인이다. 장착되는 다른 부품과의 간섭요인을 용이하게 수정하기 위하여 3D CAD/CAM 시스템을 적용하였다. 블랭크 레이아웃을 최적화하고 광폭배열로 스트립 레이아웃 하여 재료 이용률을 60.17%로 향상시켰다. 또한 얇은 소재두께로 인해 변형 발생이 예상되는 노칭부위에 집중적으로 비딩공정을 추가하여 제품의 평탄도를 요구사항에 맞게 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 Unigraphics NX 3.0이며 12개 공정으로 스트립 레이아웃 도를 작성하였다.

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테스트워크의 스트립 레이아웃설계에 관한 연구 (A study on the design of layout for test work)

  • 김세환;최계광
    • Design & Manufacturing
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    • 제6권1호
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    • pp.34-38
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    • 2012
  • Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

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스테이터와 로터 및 불규칙한 박판제품의 블랭킹에 관한 공정설계 시스템 (An Automated Process Planning System for Blanking of Stator and Rotor Parts and Irregularly-Shaped Sheet Metal Products)

  • Park, J.C.;Kim, B.M.;Kim, J.H.
    • 한국정밀공학회지
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    • 제13권9호
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    • pp.46-53
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    • 1996
  • This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

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