• Title/Summary/Keyword: strip layout design

Search Result 73, Processing Time 0.022 seconds

Design of the strip layout using E die design of Cimatron (씨마트론 E 다이 디자인을 활용한 스트립레이아웃 설계)

  • Choi, Kye-Kwang
    • Design & Manufacturing
    • /
    • v.2 no.3
    • /
    • pp.51-57
    • /
    • 2008
  • It is important factor to design the strip layout drawing according to product properties in press die design. Press dies are important processes in production such as a car component, house electronics, computer parts etc. In this paper, the strip layout of parts was designed for transfer dies. Results of this study can be modify the punch, trim position and notching shapes of strip layout. Utilization ratio was 70.3% by conducting piercing and notching for scrap design and materials were arranged with wide width of blank layout.

  • PDF

A study on the strip layout design of smart phone main board cover using reverse engineering (역설계를 이용한 스마트폰 메인보드 커버의 스트립 레이아웃 설계에 관한 연구)

  • Choi, Young-Rock;Kim, Dong-Wook;Kim, Sei-Hwan;Choi, Kyu-Kwang
    • Design & Manufacturing
    • /
    • v.9 no.3
    • /
    • pp.29-33
    • /
    • 2015
  • In order to design progressive die many processes are needed and it takes a lot of time to get a final product. In this study, we reduced design processes by using reverse engineering and studied on strip layout design which is the core part of die design. And we got a optimized strip layout design by CimatronE Die Design which is the 3D design program. In this strip layout design we obtained the more effective methode by using reverse engineering.

  • PDF

Study on the Design of Bracket Strip Layout Using Cimatron Die Design (씨마트론 다이 디자인을 활용한 브라켓의 스트립 레이아웃설계에 관한 연구)

  • Choi, Kye-Kwang;Lee, Dong-Cheon
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.9 no.5
    • /
    • pp.1113-1118
    • /
    • 2008
  • Strip layout design in progressive die is an important factor that determines the applicability of mass production. In this study, the layout design of bracket strips used fer automobiles was executed. The strip layout design was made in 3D with the use of Cimatron die design, an automation module rather than a 3D modeling module. Blank layout has been optimized through a layer arrangement of the wide run positioning inside carrier (double-row and two-pass type). The 3D CAD/CAM software used was Cimatron Die Design; the strip layout design was completed in ten processes.

A Study on Progressive Die Design by the using of Finite Element Method (유한요소법을 이용한 프로그레시브 금형 설계에 관한 연구)

  • Park, Chul-Woo;Kim, Young-Min;Kim, Chul;Kim, Young-Ho;Choi, Jae-Chan
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.1012-1016
    • /
    • 2002
  • This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in Auto-LISP on the Auto-CAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout, and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic forms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

  • PDF

Study on the Strip Layout & Die Design of HEV UV Terminal (HEV UV단자의 스트립 레이아웃과 금형설계에 관한 연구)

  • Choi, Kye-Kwang;Kim, Sei-Hwan;Cho, Yun-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.11 no.12
    • /
    • pp.4691-4696
    • /
    • 2010
  • The This research paper deals with research on the 3D strip layout design of HEV UV terminal by utilizing the Cimatron Die Design, an automation module. To ensure smooth stamping of the product, strip layout was corrected for 33.5 degrees of slope, and blank layout of the double-width, 1-line, 1-pull out inner carrier was then optimized as a single arrangement. To mass-produce two different terminals from one common die, 3D strip layout design and die design were completed in 29 different processes.

Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.224-228
    • /
    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

  • PDF

A study on 3D design for wall-mounted air-conditioner parts (가정용 벽걸이 에어컨 부품의 3D 설계에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
    • /
    • v.8 no.1
    • /
    • pp.5-9
    • /
    • 2014
  • This study is about 3D design for parts supporting copper pipes of wall-mounted air-conditioners manufactured by company "D" in Japan. Domestic press die manufacturers are obsessed with 2D die design and are afraid of taking risk with developing 3D die design and die manufacture. This hinders paradigm shift. In this study, the strip layout, which was already completed in the previous study, is altered by adding restriking. Based on the modified strip layout, the 3D die design is done in 15 processes.

  • PDF

Study on The Strip Layout Design of LCD Shield Case Using 3D CAD/CAM (3차원 CAD/CAM을 활용한 액정용 실드 케이스의 스트립 레이아웃 설계에 관한 연구)

  • Choi, Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.8 no.5
    • /
    • pp.979-983
    • /
    • 2007
  • In this thesis, a strip layout drawing of LCD S/C (shield case) was prepared. In the press die, strip layout drawing is a major factor that decides the mass production of a product. The 3D CAD/CAM system was applied for the easy correction of the interference factor with other parts to be mounted. The material use ratio was enhanced to 60.17% by optimizing the blank layout and strip layout in double width array. Furthermore, the flatness of the product was made to fit the requirements by adding the bidding process intensively on the notching part where the occurrence of the change in shape is expected owing to the thin material. For the 3D CAD/CAM software, Unigraphics NX3.0 was used. The strip layout drawing was prepared in 12 processes.

  • PDF

A study on the design of layout for test work (테스트워크의 스트립 레이아웃설계에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
    • /
    • v.6 no.1
    • /
    • pp.34-38
    • /
    • 2012
  • Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

  • PDF

An Automated Process Planning System for Blanking of Stator and Rotor Parts and Irregularly-Shaped Sheet Metal Products (스테이터와 로터 및 불규칙한 박판제품의 블랭킹에 관한 공정설계 시스템)

  • Park, J.C.;Kim, B.M.;Kim, J.H.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.9
    • /
    • pp.46-53
    • /
    • 1996
  • This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

  • PDF