• Title/Summary/Keyword: stress superposition

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Effect of welding residual stress on operating stress of nuclear turbine low pressure rotor

  • Tan, Long;Zhao, Liangyin;Zhao, Pengcheng;Wang, Lulu;Pan, Jiajing;Zhao, Xiuxiu
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1862-1870
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    • 2020
  • The purpose of this study is to investigate the effect of welding residual stress on operating stress in designing a nuclear turbine welded rotor. A two-dimensional axisymmetric finite element model is employed to calculate the residual stress before and after post weld heat treatment (PWHT), and then the superposition of residual stress after PWHT and operating stress at normal speed and overspeed were discussed. The investigated results show that operating stress can be affected significantly by welding residual stress, and the distribution trend of superposition stress at the weld area is mainly determined by welding residual stress. The superposition of residual stress and operating stress is linear superposition, and the hoop stress distribution of superposition stress is similar with the distribution of residual stress. With the increasing overspeed, the distribution pattern of the hoop superimposed stress remains almost unchanged, while the stress level increases.

An Inspection on Stress Intensity Factor of Center Crack Tip by Superposition Method (중첩법에 의한 중앙 크랙 선단의 응력확대계수에 관한 검증)

  • 한문식;조재웅;이양섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.2
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    • pp.172-181
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    • 2003
  • In this study, the stress intensity factor of center crack tip is calculated by the superposition method when it is surrounded by symmetrically distributed small cracks. The values of stress intensity factors of center crack tips are compared with those of the center crack tips calculated by the superposition method. These compared errors are influenced by the locations of distributed small cracks. These errors are inspected. When small cracks overlap and approach near the center crack tip, the effect of interaction caused by these cracks becomes noticeable and these errors become larger. In case of multiple distributed small cracks except this case, the stress intensity factor of the center crack tip is easily calculated by the superposition method.

The study of fatigue crack propagation behavior in the welding residual stress field by superposition method (종첩법에 의한 용접잔류응력장에서의 피로크랙전파거동의 고찰)

  • Song, Sam-Hong;Kim, Hyun;Bae, Joon-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.47-57
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    • 1994
  • This study investigates the crack propagation behavior to examine the effect of welding residual stress by the superposition method. Especially, as the crack propagation behavior is affected by the applied stress and the stress ratio in compressive residual stress filed, it is studied for three cases as follows; (1) $K_{min}$is smaller than l $K_{r}$l, (2) $K_{min}$ is smaller than l $K_{r}$l in the later stage, (3) $K_{min}$is lager than l $K_{r}$l. The resuslts show that the superposition method is very useful in all the three cases of compressive residual stress field, but is inappropriate in predicting the crack propagation behavior in tensile residual stress field.field.field.

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A study on the fatigue crack growth behavior of aluminum alloy weldments in welding residual stress fields (용접잔류응력장 중에서의 Aluminum-Alloy용접재료의 피로균열성장거동 연구)

  • 최용식;정영석
    • Journal of Welding and Joining
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    • v.7 no.1
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    • pp.28-35
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    • 1989
  • The fatigue crack growth behavior in GTA butt welded joints of Al-Alloy 5052-H38 was examined using Single Edge Notched(SEN) specimens. It is well known that welding residual stress has marked influence on fatigue crack growth rate in welded structure. In the general area of fatigue crack growth in the presence of residual stress, it is noted that the correction of stress intensity factor (K) to account for residual stress is important for the determination of both stress intensity factor range(.DELTA.K) and stress ratio(R) during a loading cycle. The crack growth rate(da/dN) in welded joints were correlated with the effective stress intensity factor range(.DELTA.Keff) which was estimated by superposition of the respective stress intensity factors for the residual stress field and for the applied stress. However, redistribution of residual stress occurs during crack growth and its effect is not negligible. In this study, fatigue crack growth characteristics of the welded joints were examined by using superposition of redistributed residual stress and discussed in comparison with the results of the initial welding residual stress superposition.

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Determination of Compound Stress Intensity Factor by Superposition Method (중첩법에 의한 복합응력확대계수의 결정)

  • 조재웅;한문식
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.244-250
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    • 1998
  • In this study, the stress intensity factors of center crack are analyzed when it is surrounded by symmetrically distributed small cracks. The values of stress intensity factors of the center crack are greatly influenced by the locations of distributed small cracks. When small cracks overlap or approach near the tip of a center crack, the effect of interaction arisen by these cracks becomes noticeable. In case of multiple distributed small cracks, the stress intensity factor of a center crack is found to be efficiently determined by the superposition method.

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Static and dynamic load superposition in spacecraft structural analysis

  • Vaquer-Araujo, Xavier;Schottle, Florian;Kommer, Andreas;Konrad, Werner
    • Advances in aircraft and spacecraft science
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    • v.5 no.2
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    • pp.259-275
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    • 2018
  • In mechanical analysis of spacecraft structures situations appear where static and dynamic loads must be considered simultaneously. This could be necessary either by load definition or preloaded structures. The superposition of these environments has an impact on the load and stress distribution of the analysed structures. However, this superposition cannot be done by adding both load contributions directly. As an example, to compute equivalent Von Mises stresses, the phase information must be taken into account in the stress tensor superposition. Finite Element based frequency response solvers do not allow the calculation of superposed static and dynamic responses. A manual combination of loads in a post-processing task is required. In this paper, procedures for static and harmonic loads superposition are presented and supported by analytical and finite element-based examples. The aim of the paper is to provide evidence of the risks of using different superposition techniques. Real application examples such as preloaded mechanism structures and propulsion system tubing assemblies are provided. This study has been performed by the Structural Engineering department of Airbus Defence and Space GmbH Friedrichshafen.

An Evaluation of Residual Stress Redistribution in the Welding Residual Stress Field Caused by Fatigue Crack Propagation by Finite Element Method (용접잔류응력장에서 피로균열의 전파에 따른 잔류응력 재분포에 대한 해석적 평가)

  • Park, Eung-Joon;Kim, Eung-Joon
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.92-96
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    • 2008
  • An investigation was performed to predict residual stress redistribution for the crack propagation initially through tensile residual stress field. The analytical method, which is based on Dugdale model by finite element analysis using elastic analysis method considering the superposition principle, was proposed to estimate the redistribution of residual stress caused by crack propagation. The various aspect of distribution of residual stress caused by crack propagation was examined based on the configuration change of specimen. The analysis results show that the aspect of redistribution of residual stress caused by crack propagation depends on the width of the specimen provided that the initial distribution of residual stress is identical.

An Analysis and Design on the Anchorage of PSC Box Girder (PSC Box Girder 정착부의 해석 및 설계)

  • Im, Jung-Soun;Bahang, Yun-Suk;Lee, Soo-Keun
    • Journal of the Korean Society of Hazard Mitigation
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    • v.1 no.2 s.2
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    • pp.103-114
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    • 2001
  • As the results of comparison with several anchorage design methods of PSC box girder, stress superposition effect by the order of prestressing force can't be considered in the case of multi-anchorage design with existing design methods. In anchorage design by 3-D finite element analysis, estimation of stress concentration region and stress flow are correctly defined, but the estimation of sectional forces in anchorage is very complicated. In the case of anchorage design by strut-tie model method, the stress superposition effect can be considered and sectional forces in anchorage are easily calculated. Therefore, strut-tie model method is remarkably suitable to anchorage design if geometrical conditions of the truss members are carefully considered.

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An Analysis of the Fatigue Crack Opening Behaviour in the Welding Residual Stress Field by the Finite Element Method (압축잔류응력장을 전파하는 피로균열의 개구거동의 유한요소법을 이용한 해석적 검토)

  • 박응준;김응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.77-83
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    • 2003
  • The finite element analysis was performed for the cracks existing in residual stress fields in order to investigate the effects of configuration of residual stress distribution to the fatigue crack opening behaviour. And the variation of stress distributions adjacent to the crack caused by uploading was examined. The finite element model with contact elements for the crack plane and plane stress elements for the base material and the analytical method based on the superposition principle to estimate crack opening behaviour and the stress distribution adjacent to the crack subjected to uploading were used. The results of the analysis showed that crack opening behaviors and variations of stress distribution caused by uploading were changed depending on the configuration of residual stress distribution. When the crack existed in the region of compressive residual stress and the configuration of compressive residual stress distribution were inclined, a partial crack opening just behind of a crack tip occurred during uploading. Based on the above results, it was clarified that the crack opening behaviour in the residual stress field could be predicted accurately by the finite element analysis using these analytical method and model.