• Title/Summary/Keyword: strain hardening

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Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate (니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석)

  • C. Kim;S.J. Bae;H. Lee;H.J. Bong;K.S. Lee
    • Transactions of Materials Processing
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    • v.33 no.3
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    • pp.208-213
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    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

Plastic yield behaviour of perforated sheets (천공판재의 항복거동)

  • 백승철;이동녕;오규환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.101-108
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    • 1994
  • The sheet perforated with a uniform triangular pattern of round holes and subjected to in-plane stress f arbitrary biaxiality was investigated. The equivalent continuum approach was employed to develop a theoretical model for global analysis, which includes defining a yield criterion and the strain hardening in terms of apparent stresses and apparent strains. Finit element analysis and experiment tension test were performed to examine the validity of proposed yield criterion and strain hardening models of perforated sheets.

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The Engineering Properties of Strain-Hardening Cement Composite manufactured by Ready-mixed Concrete Batcher Mixer (레미콘 배처믹서를 통해 제조된 고인성 시멘트 복합체의 공학적 특성)

  • Lee, Dae-Hee;Kim, Young-Duck;Nam, Jeong-Soo;Jeong, Jae-Hong;Lee, Seung-Hoon;Kim, Gyu-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.211-212
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    • 2009
  • In this study, the fresh properties and compressive strength of Strain-Hardening Cement Composites is compared between manufactured by ready-mixed concrete batcher mixer and small mixer in laboratory.

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The Banding and Tensile Properties of Strain-Hardening Cement Composite manufactured by Ready-mixed Concrete Batcher Mixer (레미콘 배처믹서를 통해 제조된 고인성 시멘트 복합체의 휨 및 인장특성)

  • Kim, Young-Duck;Lee, Dae-Hee;Lee, Eui-Bae;Jeong, Jae-Hong;Lee, Seung-Hoon;Kim, Gyu-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.213-214
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    • 2009
  • In this study, the banding stress and tensile strength of Strain-Hardening Cement Composites is compared between manufactured by ready-mixed concrete batcher mixer and small mixer in laboratory.

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Practical Determination of the Die Shape Using a Streamline in Axisymmetric Extrusion (유동경로를 이용한 축대칭 금형 형상의 실용적 ,결정)

  • 이용신
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.111-114
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    • 2001
  • A new, simple method to determine the die shape using a streamline in extrusion is presented. This method assumes that a billet deforms naturally to minimize the energy input for the given process condition. Then, an optimal die shape can be determined along a streamline. Extrusion operations with two types of materials, strain-hardening material and strain-rate hardening material, are examined using this method. Predictions with the proposed method are compared with those by the previous optimizing model to show its efficiency.

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A Practical Method to Determine the Die Shape using a Streamline in Axisymmetric Extrusion (축대칭 압출에서의 유동경로를 이용한 실용적 금형설계)

  • 윤상헌
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.79-82
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    • 2000
  • A new simple method to determined the die shape using a streamline in extrusion is presented. This method assumes that a billet deforms naturally to minimize the energy input for the given process condition. Then an optimal die shape can be determined along a streamline. Extrusion operations with two types of materials strain-hardening material and strain-rate hardening material are examined using this method. Prediction with the proposed method are compared with those by the previous optimizing model to show its efficiency.

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STRAIN LOCALIZATION IN IRRADIATED MATERIALS

  • Byun, Thaksang;Hashimoto, Naoyuki
    • Nuclear Engineering and Technology
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    • v.38 no.7
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    • pp.619-638
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    • 2006
  • Low temperature irradiation can significantly harden metallic materials and often lead to strain localization and ductility loss in deformation. This paper provides a review on the radiation effects on the deformation of metallic materials, focusing on microscopic and macroscopic strain localization phenomena. The types of microscopic strain localization often observed in irradiated materials are dislocation channeling and deformation twinning, in which dislocation glides are evenly distributed and well confined in the narrow bands, usually a fraction of a micron wide. Dislocation channeling is a common strain localization mechanism observed virtually in all irradiated metallic materials with ductility, while deformation twinning is an alternative localization mechanism occurring only in low stacking fault energy(SFE) materials. In some high stacking fault energy materials where cross slip is easy, curved and widening channels can be formed depending on dose and stress state. Irradiation also prompts macroscopic strain localization (or plastic instability). It is shown that the plastic instability stress and true fracture stress are nearly independent of irradiation dose if there is no radiation-induced phase change or embrittlement. A newly proposed plastic Instability criterion is that the metals after irradiation show necking at yield when the yield stress exceeds the dose-independent plastic instability stress. There is no evident relationship between the microscopic and macroscopic strain localizations; which is explained by the long-range back-stress hardening. It is proposed that the microscopic strain localization is a generalized phenomenon occurring at high stress.

Applicability Evaluation of Modified Overlay Model on the Cyclic Behavior of 316L Stainless Steel at Room Temperature (316L 스테인리스강의 상온 반복 거동에 대한 수정 다층 모델의 적용성 검토)

  • Lim Jae-Yong;Lee Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1603-1611
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    • 2004
  • The validity of 'modified overlay model' to describe the cyclic behavior of annealed 316L stainless steel at room temperature was investigated. Material parameters(~f$_{i}$, m$_{i}$b, η, E) fur the model were obtained through constant strain amplitude test. The strain amplitude dependency of elastic limit and cyclic hardening, which were the characteristics of this model, were considered. Eight subelements were used to describe the nonlinearity of the hysteresis loops. The calculated hysteresis curve in each condition (0.5%, 0.7%, 0.9% train amplitude test) was very close to the experimental one. Two tests, incremental step test and 5-step test, ere performed to check the validity of 'modified overlay model'. The elastic limit was saturated to the one of the highest strain amplitudes of the block in the incremental step test, so it seemed to be Masing material at the stabilized block. Cyclic hardening was successfully described in the increasing sequence of the strain amplitude in 5-step test. But, the slight cyclic softening followed by higher strain amplitude would not be able to simulate by'modified overlay model'. However, the discrepancy induced was very small between the calculated hystereses and the experimental ones. In conclusion,'Modified overlay model'was proved to be appropriate in strain range of 0.35%~ 1.0%..0%.

Determination of a critical damage by experiment and analysis of tensile test (인장시험의 실험과 해석 결과를 이용한 임계손상도의 결정)

  • Jang, S.M.;Eom, J.G.;Lee, M.C.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.292-296
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    • 2008
  • A new method of evaluating critical damage values of commercial materials is presented in this paper. The method is based on the previous study of the methodology [1] of acquisition of true stress-strain curves or flow stress curves over large strain from the tensile test in which the flow stress is described by the Hollomon law-like form, that is, by the strain dependent strength coefficient and the strain hardening exponent. The strain hardening exponent is calculated from the true strain at the necking point to meet the Considere condition. The strength coefficient is assumed to be constant before necking and represented by a piecewise linear function of strain after necking. With the predicted flow stress, a tensile test is simulated by a rigid-plastic finite element method with higher accuracy of less than 0.5% error between experiments and predictions. The instant when the fracture begins and thus the critical damage is obtained is determined by observing the stress variation at the necked region. It is assumed that the fracture due to damage begins when the pattern of stress around the necked region changes radically. The method is applied to evaluate the critical damage of a low carbon steel.

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Neck Formation in Drawing Processes of Fibers

  • Chung, Kwansoo;Yoon, Hyungsop;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.2 no.1
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    • pp.140-143
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    • 2001
  • To better understand the formation of necking in drawing processes of fibers, strain distributions during drawing processes have been analyzed. For simplicity, one-dimensional incompressible steady flow at a constant temperature was assumed and quasi-static model was used. To describe mechanical properties of solid polymers, non-linear visco-plastic material properties were assumed using the power law type hardening and rate-sensitive equation. The effects of various parameters on the neck formation were matematically analyzed. As material property parameters, strain-hardening parameter, visco-elastic coefficient and strain-rate sensitivity were considered and, for process parameters, the drawing ratio and the process length were considered. It was found that rate-insensitive materials do not reach a steady flow state and the rate-sensitivity plays a key role to have a steady flow. Also, the neck formation is mainly affected by material properties, especially for the quasi-static model. If the process length changes, the strain distribution was found to be proportionally re-distributed along the process line by the factor of the total length change.

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