• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.247-248
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• 2006

In this study, the morphology of the change of primary Al phase in A356 alloy by two kinds of electromagnetic stirrers(vertical and horizontal) were investigated to obtain the globular structure. The effects of the stirring current, the stirring time and the pouring temperature were determined. The greater stirring current and longer stirring time were to get the finer the Al phase. However, over a certain stirring current and stirring time, the primary Al was merged together and was increased. The reason is the degree of breakdown of initial dendrites has been decreased by the collision and coalescence of particles with increasing stirring current and stirring time. The optimum conditions and difference of the two kinds of electromagnetic stirrers have been investigated for rheology forming with controlled solid fraction.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.463-466
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• 2005

The microstructure and mechanical properties of rheocast A356 aluminum alloy by electromagnetic stirring are studied. In the electromagnetic stirring, main parameters are stirring current and stirring time. Stirring current is ranged from 0 A to 60 A, and stirring time is 20, 40, and 60 sec. In the rheocasting, injection velocity and applied pressure are changed. In this paper, the effect of stirring current and stirring time on the morphology and mechanical properties are investigated and analyzed.

• Transactions of Materials Processing
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• v.17 no.1
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• pp.9-12
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• 2008

Recently, industries and academic institutes have been interested in the rheology forming technology for light weight materials. However, this rheocasting process has advantages such as the high initial investment cost and the lower mechanical properties than thixocasting. In this study, the continuous fabrication of rheological material with a spiral stirring equipment(mechanical stirring system) was newly devised to overcome the disadvantages of rheocasting process. The experimental parameters were stirring time($0{\sim}1200sec$), stirring velocity ($0{\sim}100rpm$) and stirring temperature($650{\sim}680^{\circ}C$). The optimal conditions for fabricated rheological material of A6061 alloy were stirring time at 300sec, stirring velocity at 60rpm and stirring temperature at $650^{\circ}C$. At these results, the equivalent diameter was $45{\sim}65{\mu}m$, mean roundness was $1.4{\sim}1.6$ and Vickers hardness was 60Hv.

• Journal of Korea Foundry Society
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• v.12 no.3
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• pp.220-229
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• 1992

The degree of purification and the macrostructure of high purity aluminium were studied through the alternate stirring method in order to improve the nonuniformity of solute concentration in the unidirectional stirring method. The $2^3$ factorial design was done to examine the effects of experimental factors more qualitatively. In the relatively low stirring speed of 1500 rpm with alternate stirring mode, the uniform solute profile and refined grain structure were obtained due to strong washing effect and turbulent fluid flow. It was induced by the transition of the momentum boundary layer by alternation of the stirrer. It was concluded from this study that the alternate stirring mode was more effective to obtain the uniformity of solute even in the stirring speed of 1500 rpm. But the degree of purification decreased below the critical alternating period. When 2N(99.8wt.%) aluminium was used as the starting material the morphology of solid-liquid showed the cellular shape and the columnar grains were inclined to the direction of rotation. This inclined grain growth resulted from the difference of relative velocities of solid and liquid. The inclined angle was increased as the stirring speed increased and solidification proceeded. In the case of 4N aluminium, there was no inclined grain growth and it was confirmed from the macrostructure and SEM work that the morphology of solid-liquid interface was planar. From the factorial design, it was found that the alternate stirring mode showed poorer purification effect than that of unidirectional stirring mode at low speed(500 rpm). In addition, the factor that had the most significant effect on the degree of purification was the stirring speed.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.10
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• pp.2698-2705
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• 1994

In this paper, the fluid flow and stirring in a rectangular tank focussing on the effect of the plate length is studied numerically and experimentally. the flow model and the method of analysis are the same as those reported previously. The stirring effect changes considerably when the plate length is varied. When the plate is short, the friction at the bottom wall reduces the strength of the vortical flow resulting in a lower stirring effect. When the plate is long, the stirring effect is decreased due to the growth of the regular regions near the lower corners. The stirring effect is the best when the plate length is roughly half the width of the container.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.21 no.12
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• pp.1615-1623
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• 1997

Numerical study on the chaotic stirring of the screw extruder model proposed has been performed. The velocity field was used in obtaining the trajectories of passive particles for studying the stirring effect of the screw extruder. Two nonlinear dynamical tools, that are Poincare sections and Lyapunov exponents, were used in analysing the stirring effect. The Poincare sections and the Lyapunov exponents show that the stirring effect is most satisfactory, when n(the number of flights in a section) is 1, for the case a (aspect ratio ; flight height divided by the spacing between flights) being O.1. It is also required to set n=3, or 5 at a= 0.2, 0.3 for a uniform stirring.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.2
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• pp.380-388
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• 1994

Study on the chaotic stirring has been performed numerically and experimentally for a shallow rectangular tank accompanying a vortex shedding. The model is composed of a rectangular tank with a vertical plate with a length half the width of the tank. The tank is subject to a horizontal sinusoidal oscillation. The chaotic stirring was analysed by Poincare sections, unstable manifolds and Lyapunov exponents. As Reynolds number is increased the stirring effect is decreased due to the growth of a regular regions near the lower surface of the tank. In the other hand decrease of Reynolds number gives a weaker vortex shedding resulting in the poorer stirring effect. It was also found that the Lyapunov exponent is the highest at the dimensionless period of 1.3-1.5, which seems to be the best condition for the efficient stirring. The experimental visualization for the deformation of materials exhibits the striation pattern similar to the unstable manifold obtained numerically.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.350-353
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• 2005

Microstructures according to experimental conditions (pouring temperature, stirring current and stirring time) and hardness according to aging time were investigated for A356 cast aluminum alloy and 7075 wrought aluminum alloy. In pouring temperature control, grains became larger and non-uniform at high temperature, however dendritic shapes were shown at lower temperature. In stirring current control, dendritic grains were not destroyed enough at lower current, however fine grains were agglomerated at higher current. And, in stirring time control, grains were more globular but grew larger and larger with the stirring time increasing.

• 한국가시화정보학회:학술대회논문집
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• 2003.11a
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• pp.79-80
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• 2003

This paper presents experimental results on stirring characteristics in a microchannel with structures changed. We fabricated a new chaotic micro mixer and made by a RP(Rapid Rrototyping) technology. Flow visualization for the stirring effect was performed by using pure orator in a reservoir and fluorescent dye in the other. Chaotic mixing was achieved by introducing periodic perturbation in the field of the microchannel flow by means of shaped structures. It was found that the stirring is enormously enhanced at larger bock-height.

• Journal of Korea Foundry Society
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• v.11 no.4
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• pp.303-313
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• 1991

The Purification mechanism of high purity aluminum was studied through the variation of stirring speed and coolant flow rate in the stirring method. In the stirring method the degree of purification was changed as the following factors;the variation of diffusion boundary layer thickness the variation of growth rate and the solute concentration of the residual melt. The concentration of Fe and Si was decreased as the stirring speed and the radial distance increased. In a high stirring speed of 2000rpm with unidirectional stirring mode, the uniformity of solutes was obtained. On the other hand, the purification of Si was done by the combinations of stirring method, fractional melting and acid leaching. In the case of Si purification, the centrifugal force developed in the melt acted as the significant purification factor. It was possible to obtain the purified 3N grade Si crystal after the complete elimination of residual aluminum by fractional melting and acid leaching.