• Title/Summary/Keyword: stirred tank reactor

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CO2 Mineral Carbonation Reactor Analysis using Computational Fluid Dynamics: Internal Reactor Design Study for the Efficient Mixing of Solid Reactants in the Solution (전산유체역학을 이용한 이산화탄소 광물 탄산화 반응기 분석: 용액 내 고체 반응물 교반 향상을 위한 내부 구조 설계)

  • Park, Seongeon;Na, Jonggeol;Kim, Minjun;An, Jinjoo;Lee, Chaehee;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.54 no.5
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    • pp.612-620
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    • 2016
  • Aqueous mineral carbonation process, in which $CO_2$ is captured through the reaction with aqueous calcium oxide (CaO) solution, is one of CCU technology enabling the stable sequestration of $CO_2$ as well as economic value creation from its products. In order to enhance the carbon capture efficiency, it is required to maximize the dissolution rate of solid reactants, CaO. For this purpose, the proper design of a reactor, which can achieve the uniform distribution of solid reactants throughout the whole reactor, is essential. In this paper, the effect of internal reactor designs on the solid dispersion quality is studied by using CFD (computational fluid dynamics) techniques for the pilot-scale reactor which can handle 40 ton of $CO_2$ per day. Various combination cases consisting of different internal design variables, such as types, numbers, diameters, clearances and speed of impellers and length and width of baffles are analyzed for the stirred tank reactor with a fixed tank geometry. By conducting sensitivity analysis, we could distinguish critical variables and their impacts on solid distribution. At the same time, the reactor design which can produce solid distribution profile with a standard deviation value of 0.001 is proposed.

ANALYSIS OF MIXING EFFICIENCY OF A TUBULAR HEAT-EXCHANGER REACTOR USING CFD (CFD를 이용한 관상 열교환기형 반응기의 mixing 효율 분석)

  • Lee Ji Hyun;Song Hyun-Seob;Han Sang Phil
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.45-47
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    • 2005
  • We have investigated the mixing behavior of a tubular heat exchanger reactor using CFD and compared its mixing performance with different type of reactors such as jet mixer and continuous stirred tank reactor (CSTR). The mixedness in each reactor was quantified introducing a statistical average value, the coefficient of variation (CoV), which is a normalized standard deviation of concentration of a component over the whole fluid domain. Through the analysis of the flow pattern and turbulent energy distribution, we suggested a simple but effective way to improve the mixing performance of the tubular heat-exchanger reactor, which include the addition of the internals and/or the increase of the recycle flow rate. It was found that the CoV value of the tubular reactor could be nearly equivalent to that of CSTR by applying those two alternatives suggested here.

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A Study on the Mixing Characteristics in a Rushton Turbine Reactor by a Laser Induced Fluorescence Method (레이저 형광여기법(LIF)를 이용한 러쉬톤 터빈 교반기의 혼합특성에 관한 연구)

  • Jeong, Eun-Ho;Kim, Gyeong-Cheon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1145-1152
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    • 2002
  • A non-intrusive Planar Laser-Induced Fluorescence(PLIF) technique was applied to study the turbulent mixing process in a Rushton turbine reactor. Instantaneous and ensemble averaged concentration fields was obtained by measuring the fluorescence intensity of Rhodamine B tracer excited by a thin Nd:Yag laser sheet illuminating the whole center plane of the stirred tank. The gray level images captured by a 14-bit cooled CCD camera could be transformed to the local concentration values using a calibration matrix. The dye injection point was selected at the tank wall with three quarter. height (3/4H) from the tank bottom to observe the mixing characteristics in upper bulk flow region. There exist distinct two time scales: the rapid decay of mean concentration after the dye infusion reflects the large scale turbulent mixing while the fellowed slow decay reveals the small scale molecular mixing. The temporal change of concentration variance field conjectures the two sequential processes for the batch type mixing. An inactive column of water is existed above the impeller disk, in which the fluid rotates with the shaft but is isolated from the mean bulk flow.

A Study on Sensitivity Analysis and Uncertainty Analysis for Continuous Stirred Tank Reactors (연속교반탱크 반응기에 대한 민감도 및 불확실성 분석에 관한 연구)

  • Kim In-Won;Jin Sang-Hwa;Kim In-Tea;Song Hee-Oeul;Yeo Yeong-Koo
    • Journal of the Korean Institute of Gas
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    • v.5 no.4 s.16
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    • pp.70-78
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    • 2001
  • In order to find out which equipment failures were mostly contributed to the rupture of a continuous stirred tank reactor, the sensitivity analysis was carried out. The uncertainty of likelihood of the rupture of reactor was studied by the uncertainty analysis. And the cost effectiveness analysis resulted in the recommendation of the exchange with a better reliable unit if you want to maintain the process efficiently from the view point of cost. The uncertainty analysis showed that the likelihood of catastrophic rupture of the reactor was distributed from $8.09{\times}10^{-04}$ to $5.50{\times}10^{-02}/year$. As a result of cost-effectiveness analysis, it was proposed to exchange the voting logic unit for a better safer system.

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OBSERVER-BASED INPUT-OUTPUT LINEARIZATION CONTROL OF A MULTIVARIABLE CONTINUOUS CHEMICAL REACTOR

  • Mohamed, Bouhamida;Bachir, Daaou;Abdellah, Mansouri;Mohammed, Chenafa
    • Journal of the Korean Mathematical Society
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    • v.49 no.3
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    • pp.641-658
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    • 2012
  • The goal of this paper is to develop a nonlinear observer-based control strategy for a multi-variables continuous stirred tank reactor (CSTR). A new robust nonlinear observer is constructed to estimate the whole process state variables. The observer is coupled with a nonlinear controller, designed based on the input-output linearization for controlling the concentration and reactor temperature. The closed loop system is shown to be globally asymptotically stable based on Lyapunov arguments. Finally, computer simulations are developed for showing the performance of the proposed controller.

Alginate-Titanium hydroxide에 의한 L-Lysine 생산 융합균주의 고정화 및 연속생산에의 적용

  • 서승현;임번삼;전문진
    • Proceedings of the Korean Society for Applied Microbiology Conference
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    • 1986.12a
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    • pp.520.3-521
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    • 1986
  • L-Lysine 생성균인 Corynebacterium glutamicum의 동종간 융합주 RS 99를 담체인 Alginate와 여기에 TiCl$_4$로부터 제조된 Titanium hydroxide를 혼합하여 각각 고정하고 이들의 Gel strength, 활성도 및 회분식 발효조건을 비교하였다. 그 결과 Alginate-Titanium hydroxide를 담체로 선정하여 고정화 C, glutamicum 융합주의 재사용성 및 안정성을 검토하였으며, Continuous-Flow Stirred-Tank Reactor를 구성하여 L-Lysine 의 연속발효를 시도하였다.

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Control of a continuous flow stirred tank reactor with consecutive reactions (연속반응이 일어나는 연속류 교반조 반응기의 제어)

  • 김종엽;이현구
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.232-237
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    • 1986
  • Theoretical studies are performed for a nonisothermal CFSTR in which consecutive reactions take place. The local dynamic stability of an unstable steady state is investigated with relation to variations in the controller gain when the temperature is subjected to a proportional control. The control has significant in fluences upon the stability of the high temperature steady state as well as that of the intermediate steady state.

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Production of Itaconic Acid at Various Bioreactors (다양한 생물반응기에서 이타콘산의 생산)

  • 박승원;김승옥;이진석
    • Microbiology and Biotechnology Letters
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    • v.22 no.3
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    • pp.304-308
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    • 1994
  • A suitable culture method and bioreactor type for itaconic acid production were chosen by comparing the maximal concentration of itaconic acid produced in various systems. In batch culture, the maximal concentration of itaconic acid produced in a bubble column reactor was about 5% greater than that produced in stirred-tank or external-loop airlift reactor. These results were thought to be due to lower shear force and higher mass transfer efficiency in a bubble column reactor in comparison with other reactors. Moreover, the fed-batch mode in a bubble column was found to be a suitable one, producing about 25% higher concentration of itaconic acid compared to batch mode.

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Liquid culture condition of Tremella fuciformis mycelia (흰목이 균사 액체배양 조건)

  • Chang, Hyun-You;Lee, Chan;Choi, Sung-Woo;Yun, Jong Won
    • Journal of Mushroom
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    • v.6 no.1
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    • pp.27-31
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    • 2008
  • The optimization of submerged culture conditions for mycelial growth and exopolysaccharide (EPS) production in an edible mushroom Tremella fuciformis were studied in shake flasks and bioreactors. The temperature of $28^{\circ}C$ and pH 8 in the beginning of fermentation in agitated flasks was the most efficient condition to obtain maximum mycelial biomass and EPS. The optimal medium constituents were as follows (g l-1): glucose 20, tryptone 2, $KH_2PO_4$ 0.46, $K_2HPO_4$ 1 and $MgSO_4H_2O$ 0.5. The fungus was cultivated under various agitation and aeration conditions in a 5L stirred-tank bioreactor. The maximum cell mass and EPS production were obtained at a relatively high agitation speed of 200 rpm and at an aeration rate of 2 vvm. The flow behavior of the fermentation broth was Newtonian and the maximum apparent viscosity (35 cP) was observed at a highly aerated condition (2 vvm). The EPS productivity in an airlift reactor was higher than that in the stirred-tank reactor. The EPS was protein-bound polysaccharides consisted of mainly mannose, xylose, and fructose. The molecular weights of EPS were determined to be $1.3{\sim}1.5{\times}10^6$.

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The Kinetics of Solution Copolymerization of styrene and n-Butylmethacrylate in a Continuous Stirred Tank Reactor(CSTR) (연속반응기에서 Styrene과 n-Butylmethacrylate의 용액 공중합의 속도론)

  • Kim, Nam Seok;Seul, Soo Duk
    • Applied Chemistry for Engineering
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    • v.8 no.3
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    • pp.347-356
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    • 1997
  • Solution copolymerization of Styrene(St) and n-Butylmethacrylate(BMA) was carried out with Benzoylperoxide (BPO) as an initiator in toluene at $80^{\circ}C$ in a continuous stirred tank reactor. Reaction volume and residence time were 0.6 liters, 3 hours respectively. The monomer reactivity ratios, $r_1$(St) and $r_2$(BMA) were determined by both the Kelen-Tlidos method and the Fineman-Ross method ; $r_1$=0.75(0.67), $r_2$=0.61(0.56). The cross-termination factor, $\phi$ factor of the copolymer over the entire St compositions ranged from 0.44 to 0.78. The $\phi$ factors of St-BMA copolymer increased with increasing St compositions. Our present system showed that the continuous copolymerization of St with BMA followed second-order kinetic behavior. The simulated conversions and copolymerization rates were compared with the experimental results. The average time to reach dynamic steady-state was three times and half of the residence time.

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