• Journal of the Korean Society of Safety
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• v.15 no.4
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• pp.127-133
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• 2000

The incomplete treatment of the swinery wastewater is one of the major factors of the river contamination resulting from an eutrophication. Even through many treatments were considered to reduce the contamination of the river by the swinery wastewater, the most effective treatment was not developed yet. Therefore, this project was focused on the development of the treatment that was a low cost and a high efficiency using a steel-making slag. The swinery wastewater was passed through a U-type tube packing the slag in the laboratory. And the swinery wastewater was cleaned effectively in the laboratory experiment. Based on these laboratory results, the treatment facility in a stock farm was constructed to confirm the effect of slag on the first-treated swinery wastewater. After the treatment of the first-treated swinery wastewater through the slag, the water quality of the river was improved and the biodiversity was increased.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.452-457
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• 2000

The object of this study is to develop a reliable FEM simulation technique for the analysis of can making process using PAM-STAMP software. The processes consist of doming and necking in addition to drawing, redrawing. After body making process, this study analyzed the stability for internal pressure by simulating buckling test. Through these technique, we estimated the dome reversal pressure of steel D&I Can for various can profile and process conditions. From this study, we found the cause and mechanism of wrinkling during necking process. This mechanism is largely affected by can wall thickness and the clearance between knock out punch and necking die. The dome reversal pressure improves with increasing dome depth. These results validate the usefulness of the developed simulation technique for the analysis of body making process and optimization of the dome profile.

• Journal of the Korean Ceramic Society
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• v.36 no.8
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• pp.876-885
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• 1999

In order to develop high performance basic dam block for tundish vessel in steel-making binders and additives on hydration and thermal characteristics of magnesiz castable refractories were studied. Crack initiation and propagation in cement bonded magnesia castables due to slaking of magnesia clinker at drying process were suppressed by using spinel clinker instead of magnesia powder. In case of Na2O$.$2CaO$.$P2O5(NC2P) bonded castable crack initiation due to slaking of magnesia clinker did not occur but bending strength at high temperature was low. Mechanical properties of NC2P bonded castable refractories at high temperature were improved by using magnesia clinker that contains low SiO2 contents.

• 한국연소학회:학술대회논문집
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• 2015.12a
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• pp.173-175
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• 2015

We simulate the particle bed motions with combustion and reduction in steel making rotary kilns. The particle bed motions are simulated by a Lagrangian approach called Discrete Phase Model (DPM). To reduce the number of tracking particles, the Coarse Grain Model (CGM) was applied. The model for particle motions showed good agreements with experimental results. In addition to the particle motion, the combustion and reduction simulation was performed. The combustion and reduction simulation can consider heat, mass and momentum transfer between the gas phase and particle beds.

• Journal of Conservation Science
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• v.30 no.4
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• pp.335-343
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• 2014

This study classified the result of non-metallic inclusion analysis and result of microstructure investigation on the ironware excavated in the Baekje region into Han River, Geum River, and Yeongsan River to estimate the iron making temperature and study the characteristics of regional and temporal characteristics of the heat treatment technology and steel making technology. Regardless of era, bloom iron and sponge iron are judged to be the major method for making as a directreduction process in all three regions. The result of the reinterpretation of the non-metallic inclusion by the oxide ternary constitutional diagram suggest that the temperature inside of the furnace is estimated to be between $1,100{\sim}1,300^{\circ}C$ while making the steel. The magnetic iron ores are the major raw material of steel ore and irons with high $TiO_2$ are estimated to use iron sands. Ironware with $CaO/SiO_2$ rate higher than 0.4% are considered to have artificially added the flux of calcareous materials. It was found that the iron making method is the solid caburizing-steel which caburizes low-carbon steels by the CO gas and $CO_2$ gas created when heating the forging furnace with charcoal. Also, the ironware manufacturers in the Baekje during 3rd century recognized the heat treatment technology as they performed carburizing process and quenching to intentionally increase the strength of necessary parts.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.4
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• pp.649-660
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• 1998

Steel making in Mini Mill consists of three major processing stages: molten steel making in an electric arc fuenace, slab casting in a continuous caster, and hot rolling in a finishing mill. Each processing stage has its own lot grouping criterion. However, these criteria in three stages are conflicting with each other. Therefore, delveloping on efficient lot grouping algorithm to enhance the overall productivity of the Mini Mill is an extremely difficult task. The algorithm proposed in this paper is divided into three steps hierarchically: change grouping, cast grouping, and roll grouping. An efficient charge grouping heuristic is developed by exploiting the characteristics of the orders, the processing constraints and the requirements for the downstream stages. In order to maximaize the productivity of the continuous casters, each cast must contain as many charges as possible. Based on the constraint satisfaction problem technique, an efficient cast grouping heuristic is developed. Each roll consists of two casts satisfying the constraints for rolling. The roll grouping problem is formulated as a weighted non-bipartite matching problem, and an optimal roll grouping algorithm is developed. The proposed algorithm is programmed with C language and tested on a SUN Workstation with real data obtained from the H steel works. Through the computational experiment, the algorithm is verified to yield quite satisfactory solutions within a few minutes.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.6
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• pp.910-914
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• 2012

In constructing all kinds of equipment and steel structures, discontinuous areas such as weld defects formed in a welded structure tend to generate cracks that will result in damage. In this study, ATOS high-strength steel welding becomes important in butt welding where the tensile strength of the steel is over 80kg/$mm^2$. Structural discontinuities such as joints are more susceptible cracks in part due to their repeated loading and fatigue crack growth. The quality of parts produced depend or the shielded amounts of steel and on the skill of the welders in making strong welds. It is true that there are many factors that can be used to generate a lot of research in this area. However geometry and load conditions due to the combined effects with many issues could be solved through this study. Butt welding material at a plate thickness of 12t in ATOS 80 high-strength steel with a 4 pass, 20l/min, 24V/200A welder is good at making specimens with the quality shown in radiographic testing.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1996.04a
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• pp.566-569
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• 1996

Steel making using EAF (Electric Arc Furnace) consists of three major processes: molten steel making, slab casting and hot rolling. Orders from customers, which includes their requirements such as composition, order quantity with allowable range, width, thichness, and unit weight of coils etc, are grouped as charges for EAF to enhance the productivity of the furnace. This paper develops an efficient grouping algorithm for charges in the EAF by exploiting the order characteristics: the allowable ranges of furnace capacity, order quantity, and unit weight of coils. Numerical test shows that the proposed heuristic works very efficiently and the results are quite satisfactory.

• Journal of Soil and Groundwater Environment
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• v.29 no.1
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• pp.72-83
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• 2024

Most of the slags generated from steel-making industry in Korea are recycled into media-contact aggregates such as fill and cover materials. For their use as media-contact aggregates, the slags must meet not only the waste quality criteria, but also the Daphnia magna acute toxicity test criteria. In this study, Korean Leaching Test ES 06150.e (Korea), Japanese Leaching Test JIS K 0058-1(Japan), Detuch Leaching Test DIN 19529 (Germany), Toxicity Characteristic Leaching Procedure (USA) were conducted for batch leaching test of slags from 6 Korean steel-making companies. In addition, Korean Standard up-flow percolation test (ES 06151.1) mimicking field conditions was conducted to assess the impact of the slag leachate on the surrounding environment indirectly. Heavy metals such as Cr⁶⁺ and Zn²⁺ were detected from both extractant and leachate samples, but all of them did not exceed waste quality criteria of each country. However, Daphnia magna acute toxicity tests using the leachate samples from up-flow percolation test with slag alone and slag/natural soil conditions exceeded ecotoxicity standard (TU=2) due to their high pH (11.3-12.5). After neutralizing the pH of the slag leachate to 6.5~8.5, the Daphnia magna mortality and immobilization were reduced to satisfy ecotoxicity standard. As the reducing pH of slag leachate would be extremely difficult, appropriate recycling management considering the physicochemical characteristics of he slags should be stuided further.

• Economic and Environmental Geology
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• v.43 no.4
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• pp.305-314
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• 2010

The stabilization process using limestone ($CaCO_3$) and steel making slag as the immobilization amendments was investigated for As contaminated farmland soils around Chonam abandoned mine, Korea. Batch and continuous column experiments were performed to quantify As-immobilization efficiency in soil and the analyses using XRD and SEM/EDS for secondary minerals precipitated in soil were also conducted to understand the mechanism of Asimmobilization by the amendments. For the batch experiment, with 3% of limestone and steel making slag, leaching concentration of As from the contaminated soil decreased by 62% and 52% respectively, compared to that without the amendment. When the mixed amendment (2% of limestone and 1% of steel making slag) was used, As concentration in the effluent solution decreased by 72%, showing that the mixed of limestone and steel making slag has a great capability to immobilize As in the soil. For the continuous column experiments without the amendment, As concentration from the effluent of the column ranged from 50 to $80\;{\mu}g/L$. However, with 2% limestone and 1% steel making slag, more than 80% diminution of As leaching concentration occurred within 1 year and maintained mostly below $10\;{\mu}g/L$. Results from XRD and SEM/EDS analysis for the secondary minerals created from the reaction of the amendments with $As^{+3}$ (arsenite) investigated that portlandite ($Ca(OH)_2$), calcium-arsenite (Ca-As-O) and calcite ($CaCO_3$) were main secondary minerals and the distinct As peaks in the EDS spectra of the secondary minerals can be observed. These findings suggest that the co-precipitation might be the major mechanisms to immobilize As in the soil medium with limestone and steel making slag.