• Title/Summary/Keyword: steel wire

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The Research and Application of Protective Coating for PCCP

  • Lin, Zhu;Xu, Cuizhu;Zhang, Li;Fan, Yunpeng;Zhang, Qibin
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.265-268
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    • 2008
  • Prestressed Concrete Cylinder Pipe(PCCP) had became one of the dominating kinds of pipes substituting for steel pipes because of its unique feature (high intensity, high pressure and high leakproofness). PCCP was produced firstly by Bonna company in France. By the end of 20th century, there were over 19000 km of this product installed in America. PCCP was introduced from Ameron company by Shandong Eletric Power Pipeline Engineering Company in 1988. As the statistical data in 2002, 700 km of PCCP had been applied in China, and the application trended towards rapid increase.Since prestressing wire would be corroded in environment, Several accidents due to the breakdown of pipe had happened. Consequently the external wall of pipe should be covered with protective coatings. There was a lack of technical study in corrosion and control of PCCP, because PCCP had been applied for a short time in China. in order to ensure the service life of PCCP, we have developed a kind of protective coating for concrete pipe, which had high intensity and anti-corrosive property with convenient applicability. The physical and chemical properties, painting technology and field application of this coating was introduced in the paper, at the same time, the future of external protective coating for PCCP was looked into.

Manufacturing technology of micro parts by powder injection molding (PIM기술을 이용한 마이크로 부품 성형기술)

  • Lee, W.S.;Ko, S.H.;Jang, J.M.;Kim, I.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.60-63
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    • 2009
  • Manufacturing technologies of micro spur gear and micro mold by micro PIM were studied with stainless steel feedstock. For molding of gears, micro mold with gear cavity of 1.2 mm in diameter was produced by wire EDM. The proper injection pressure was selected to 70bar by observation and measuring of shapes and shrinkage of gears before/after sintering. For fabrication of micro mold, a tiny polymer gear was produced by injection into the mold. Then, 316L feedstock was again injected/compressed on the polymer gear and debinded together with polymer gear followed by sintering. As a result, another metal mold with gear cavity reduced to about 20% was fabricated and through repetition of this process chain, micro gear mold with cavity about below 800 um was finally obtained. In reduction of size by injection/compression molding, height of gear tooth was shrunk more and the effort for decrease of roughness of micro cavity were carried out ultrasonic polishing and as a result, the roughness in cavity decreased from 3-4 um to about 200 nm.

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The Study on the Microstructure and Mechanical Properties of the Nodular Indefinite Chilled Iron Containing Ni (Ni 함유 NICI(Nodular Indefinite Chilled Iron)의 미세조직과 기계적성질에 관한 연구)

  • Baek, Eung-Ryul;Oh, Seok-Jung;Villando, Thursdiyanto
    • Journal of Korea Foundry Society
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    • v.26 no.4
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    • pp.180-183
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    • 2006
  • The effects of adding Ni on microstructure and mechanical properties of Nodular Indefinite Chilled Iron (NICI) were studied. Thermal fatigue, hardness, tensile properties, wear resistance, are very important factors for NICI used for hot working roll and wire rod mill. The results show that addition 4% nickel has changed pearlite to bainite. Bainite matrix is superior to pearlite matrix on wear resistance, hardness and strength and will increase performance lifetime of NICI conventional roll material. Based in the bainitic microstructure, hardness and tensile property increase up to 48 HRc and $72\;kg/mm^2$, respectively.

Field Investigation of Composite Behavior in High-speed Railway PSC Box Girder Bridge (고속전철 PSC 박스거더교 합성거동의 현장 계측에 관한 연구)

  • 김영진;김병석;강재윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.995-1000
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    • 2000
  • Segmentally erected prestressed concrete box girder bridges have been widely used in Korean high speed railway. Segmental erection has been accomplished along the longitudinal direction and across the depth of cross section. The cross section is similar to a composite cross section, composed of old and new segments. Because these segments have different time-dependent creep and shrinkage properties, a stress redistribution takes place during the construction period. It is the main objective in this research to investigate this behavior. An actual bridge was instrumented with 96 vibrating wire embedded type strain gauges, 6 electronic type steel strain gauges, and 75 thermocouples. Two span continuous high speed railway bridge was selected. Two points of importance, such as the midpoint of the first span and the point of interior support, along the span of the girder were chosen to monitor the time dependent behaviors for an extended period of time. The data collection was starting just after concrete girder were cast and is still going on. According to the measured results, the strain distributions across the depth of the section at midspan and interior support were not continuous and the important redistribution of stresses takes place. Thus, rational design of prestressed concrete composite box girder bridges need.

The Effect on Breakdown of the Conducting Particles Between Coaxial Cylindrical Electrodes in $SF_6$ Gas ($SF_6$ 가스 동축원통전극 내의 금속이물이 절연파괴에 미치는 영향)

  • 조국희;권동진;이강수;곽희로
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.2
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    • pp.85-90
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    • 1998
  • This paper describes the breakdown characteristics of GIS by the free conducting particles under alternating voltage. If the conducting particles are present within the GIS, they can cause decrease in breakdown voltages. Various materials and sizes of free conducting particles were used to study the liftoff electric field and breakdown voltage. The measured lift-off electric fields were compared with the calculated ones for copper, steel and aluminium wire-type conducting particles. As an experimental result, it is shown that the breakdown voltages of the GIS chamber with conducting particles were lower than those without conducting particles, and were markedly dependent on the particle material and the particle sizes. Free conducting particles are important factor in particle-triggered breakdown of the GIS.he GIS.

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Behavior Analysis of Block Type Wall Constructed for Maintaining the Slope Stability of Rural Structure (농촌건축물 사면 안정성 확보를 위한 블록식 옹벽의 거동분석)

  • Shin, Bangwoong;Oh, Sewook;Kwon, Youngcheul
    • Journal of the Korean Institute of Rural Architecture
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    • v.2 no.2
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    • pp.115-126
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    • 2000
  • Retaining walls are used to prevent excessive movement of retained soils. Typical retaining walls include gravity, reinforced concrete, reinforced earth and tie-back. However, from a practical viewpoint there are still drawbacks among these often constructed retaining walls. New types of retaining walls constructed with precast concrete blocks are proposed. This type of retaining wall is incorporates each blocks interconnected with adjacent block by connecting unit to build up a flexible retaining-wall system. This paper focus to behavior characteristics includes deformation and distribution of lateral earth pressure by loading tests and FEM analysis. For model tests, a 1/10 scale reduce models are manufactured include unevenness part, drainage hole and connecting unit and steel wire used to connect each blocks with adjacent block. To simulate the real retaining walls closely, uneven parts are interconnected each other and the construction type of blocks and wall front inclination are varied to investigate the relative displacement of individual block and the location of maximum deformation of wall as increasing surcharging. Additionally, PENTAGON3D, which solve the geotechnical and other problem, used for verifying and comparing with model tests.

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Implementation of High Magnetization System for Performance Enhancement of Magnetic Flux Leakage Tool

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Kim, Dong-Ku;Park, Dae-Jin;Rho, Yong-Woo;Seo, Kang;Park, Gwan-Soo;Choi, Doo-Hyun;Song, Sung-Jin
    • Journal of Magnetics
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    • v.15 no.4
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    • pp.199-203
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    • 2010
  • This paper discusses the effectiveness of high magnetization saturation in ILI (In-Line Inspection) using an MFL (Magnetic Flux Leakage) tool, and introduces a practical method for improving the magnetization level together with the piggability. Thin steel plates, replacing the conventional wire brushes were used as conductors to transfer the magnetic flux to the pipe wall. The newly designed MFL tool was compared with the conventional version by means of FEM (Finite Element Method) analysis and full-scale experiments. In the results, the newly developed magnetization system obtained a stronger MFL signal amplitude, specially 2.7 times stronger, than that obtained by the conventional magnetization system for the same defect dimensions.

Electrochemical and Cavitation Characteristics of Al Thermal Spray Coating with F-Si Sealing (알루미늄 용사코팅의 불소실리콘 봉공재 적용에 따른 전기화학적 및 캐비테이션 특성 평가)

  • Han, Min-Su;Lee, Seung-Jun;Jang, Seok-Ki;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.9 no.6
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    • pp.317-324
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    • 2010
  • Marine transportation by ships is characterized by remote, large-volume and lower rates than the others carry system. Ships account for over 80% of all international trading, and marine transportation is an internationally competitive, strategic, and great national important industry. The construction of larger and faster ships has brought about many problems such as cavitations and erosion corrosion. Cavitations and erosion corrosion make damages on materials and leads to break down members due to continuous physical contacts with shock waves and fluids from the generation and extinction of air bubbles in sea water vortex. The steel used for ship constructions was spray-coated with Al wire, and additionally sealed with fluorine silicone sealing material. Results of experiment, corrosion resistance of sealed thermal spray coating was improved, however in cavitation resistance, the large effect was not appeared. Accordingly, this study applied for thermal spray coating to provide better electrochemical characteristics and corrosion resistance in marine environment.

A Study on a Remote Leakage Sensing System in Waterworks Network (원격 상수도관망 누수감지 시스템에 관한 연구)

  • Kang, Byung-Mo;Hong, In-Sik
    • The KIPS Transactions:PartD
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    • v.11D no.6
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    • pp.1311-1318
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    • 2004
  • Demand of water is increased according to city centralism phenomenon in population and development. In this progress, guarantee of enough water is important factor for water supply policy. For the detection of exact water leakage point, an epochal sensing technique using computer and internet is required, so, the water pipe having sensing wire and sensing technology using TDR(Time Domain Reflectometer), is proposed in this paper. For the prove of effectiveness of this system, pilot system using 300mm 3-layer coated steel pipe is made and tested.

Analysis of Welding Phenomena and Effect of Short Circuit Current Rise Slope in the High Speed $CO_2$ Welding of Steel Sheets ($CO_2$박판 고속용접에서 용접현상 분석과 전류상승기울기의 영향)

  • Kim, Young-Sam;Ryoo, Hoi-Soo;Kim, Hee-Jin
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.14-19
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    • 2005
  • In high speed $CO_2$ welding, it has been blown to produce no sound bead with undercut or humping bead. In this study welding phenomena through synchronized high speed camera and output welding voltage and current waveform has been analyzed. For the purpose to improve a welding bead, effect of short circuit current rise slope has been examined. With commercial power source it was produced no sound bead by instantaneous short circuit, long arc period and stubbing at welding speed 2.5mm/min Humping bead or undercut were showed by instantaneous short circuit and long arc period. Also, the weld bead was not formed during the long short circuit period after stubbing start and long arc extinguishment period after wire sticking by failure of arc regeneration, because the droplet was not transferred to weld pool. With increasing short circuit current rise slope the frequency of stubbing was decreased and the normal short circuit rate was increased. A control of short circuit current rise slope was effective factor in high speed welding.