• Title/Summary/Keyword: steel slag.

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Engineering Performance of a Rapid Hardening Hydraulic Binder with Hybrid Fiber

  • Li, Mao;Kim, Jin-Man;Choi, Sun-Mi
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.279-288
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    • 2016
  • The fundamental performance of any construction material should cover at least two phases: safety and serviceability. Safety commonly represents adequate strength, while serviceability encompasses the control of cracking and deflections at service loads. With respect to rapid hydraulic binders as a construction material, the above two phases should also be considered. Recent research on rapid cooling ladle furnace slag (RC-LFS) has drawn much attention, particularly given that it shows remarkable rapid hydraulic ability to pulverize to a fineness of $6,300cm^2/g$. This industrial byproduct could contribute to developing the sustainability of the rapidly hardening cementitious material system. This paper aims to expand upon the applicability of an RC-LFS-based binder that is composed of two parts. It also seeks to illustrate the engineering performance of an RC-LFS-based hybrid fiber-reinforced composite and to increase the strength of the RC-LFS-based composite. Each step of this experiment followed ASTM standards. The engineering performance, in both fresh state and hardening state, was tested and discussed in this paper. According to the experimental results for fresh concrete, the air content increased following the addition of polypropylene fiber. For hardened concrete, the toughness and strength improved following the addition of a hybrid fiber. The hybrid fiber mixture, which contains 0.75% of steel fiber and 0.25% of polypropylene fiber, shows even better engineering performance than other mixtures.

Efficiency of Chemical Amendments for Reducing Ecotoxicity in Heavy Metal Polluted Agricultural Fields

  • Choi, Won-Suk;Kim, Dae-Bok;Hong, Young-Kyu;Kim, Soon-Oh;Lee, Sang-Woo;Lee, Byung-Tae;Lee, Sang-Hwan;Park, Mi-Jung;Kim, Sung-Chul
    • Korean Journal of Soil Science and Fertilizer
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    • v.49 no.1
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    • pp.75-80
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    • 2016
  • This study was conducted to evaluate effect of chemical amendments on reducing bioavailable fraction of heavy metals in soil along with ecotoxicological effect on earthworms, Eisenia fetida. Three different chemical amendments, lime (L), steel slag (SS), and acid mine drainage sludge (AMDS), were applied with varied application ratio (1, 3, 5%). Heavy metal contaminated soil was mixed with chemical amedments and earthworms, Eisenia fetida, were cultivated for 28 days. Bioavailable fraction of heavy metals (Cd, Cu, Pb, and Zn) extracted with 0.1N HCl was monitored and also, mortality, growth, and metal concentration in earthworm were assessed. Result showed that all three amendments had high efficiency to reduce bioavailable fraction of heavy metals in soil. In particular, lime showed the highest reduction rate of Cu (63.9-87.7%), Pb (7.90-24.65%), and Zn (40.83-77.60%) among three amendments. No mortality of earthworm was observed during experimental period except 3% and 5% AMDS treatment indicating that application of chemical amendments is safe in terms of ecotoxicological aspect. However, no positive correlation was observed between reduction of bioavaialble fraction of heavy metals in soil and earthworms. Overall, application of chemical amendments in agricultural field can be adapted for reducing bioavailable fraction of heavy metals and detoxification in soil.

Applicability Assessment of Acid Treated Red Mud as Adsorbent Material for Removal of Six-valent Chromium from Seawater (해수에서 6가 크롬 제거를 위한 흡착제로서의 산처리 적니 적용성 검토)

  • Kang, Ku;Um, Byung-Hwan;Kim, Young-Kee;Park, Seong-Jik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.55 no.5
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    • pp.17-23
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    • 2013
  • Six-valent chromium ($Cr^{6+}$) is a highly toxic pollutant, supplied in a variety of industrial activities such as leather tanning, cooling tower blowdown, and plating. Herein, we investigated the removal of $Cr^{6+}$ from aqueous phase using low-cost adsorbents. Steel slag, montmorillonite, illite, kaolinite, red mud, and acid treated red mud with 0.5, 1.0, and 2.0 M HCl were used as adsorbent for the removal of $Cr^{6+}$ and the results showed that acid treated red mud with 2.0 M HCl (ATRM-2.0 M) had higher adsorption capacity of $Cr^{6+}$ than other adsorbents used. Accordingly, $Cr^{6+}$ removal by ATRM-2.0 M were studied in a batch system with respect to changes in initial concentration of $Cr^{6+}$, initial solution pH, adsorbent dose, adsorbent mixture, and seawater. Equilibrium sorption data were described well by Freundlich isotherm model. The influence of initial solution pH on $Cr^{6+}$ adsorption was insignificant. The use of the ATRM-2.0 M alone was more effective than mixing it with other adsorbents including red mud, zeolite, oyster shell, lime stone, and montmorillonite for the removal of $Cr^{6+}$. The $Cr^{6+}$ removal of the ATRM-2.0 M was slightly less in seawater than deionized water, resulting from the presence of anions in seawater competing for the favorable adsorption site on the surface of ATRM-2.0 M. It was concluded that the ATRM-2.0 M can be used as a potential adsorbent for the removal of $Cr^{6+}$ from the aqueous solutions.

AUTOMATIC MULTITORCH WELDING SYSTEM WITH HIGH SPEED

  • Moon, H.S;Kim, J.S.;Jung, M.Y.;Kweon, H.J.;Kim, H.S.;Youn, J.G.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

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Resistance of Cementitious Binders against a Fall in the pH at Corrosion Initiation

  • Song, Ha-Won;Jung, Min-Sun;Ann, Ki Yong;Lee, Chang-Hong
    • Corrosion Science and Technology
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    • v.8 no.3
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    • pp.110-115
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    • 2009
  • At the onset of corrosion of steel in concrete, hydrogen ions usually evolve in the process of electrochemical reaction, thereby decreasing the pH of the pore solution, which can be buffered by cement hydration products, as being representatively illustrated by calcium hydroxide. Hence, a fall in the pH is dependent on properties of cement hydration (i.e. hydration products and degree of hydration). The present study tested acid neutralization capacity (ANC) of cementitious binders of OPC(Ordinary Portland Cement), 30% PFA(Pulverized Fuel Ash), 60% GGBS(Ground Granulated Blast Furnace Slag), 10% SF(Silica Fume) to quantify the resistance of cement matrix to a pH fall. Cement pastes were cast at 0.4 of a free W/C ratio with 1.5% chlorides by weight of binder in cast. Powder samples obtained crushed and ground specimen after 200 days of curing were diluted in still water combined with different levels of 1M nitric acid solution, ranging from 0.5 to 20 mol/kg. Then, the pH of diluted solution was monitored until any further change in the pH did not take place. It was seen that the pH of the diluted solution gradually decreased as the molar amount of nitric acid increased. At some particular values of the pH, however, a decrease in the pH was marginal, which can be expressed in the peak resistances to a pH fall in the ANC curve. The peaks occurred at the variations in the pH, depending on binder type, but commonly at about 12.5 in the pH, indicate a resistance of precipitated calcium hydroxide. The measurement of water soluble chloride at the end of test showed that the amount of free chloride was significantly increased at the pH corresponding to the peaks in the ANC curve, which may reflect the adsorption of hydration products to chlorides.

Impact of aggressive exposure conditions on sustainable durability, strength development and chloride diffusivity of high performance concrete

  • Al-Bahar, Suad;Husain, A.
    • Structural Monitoring and Maintenance
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    • v.2 no.1
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    • pp.35-48
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    • 2015
  • The main objective of this study is to evaluate the long-term performance of various concrete composites in natural marine environment prevailing in the Gulf region. Durability assessment studies of such nature are usually carried out under aggressive environments that constitute seawater, chloride and sulfate laden soils and wind, and groundwater conditions. These studies are very vital for sustainable development of marine and off shore reinforced concrete structures of industrial design such as petroleum installations. First round of testing and evaluation, which is presented in this paper, were performed by standard tests under laboratory conditions. Laboratory results presented in this paper will be corroborated with test outcome of ongoing three years field exposure conditions. The field study will include different parameters of investigation for high performance concrete including corrosion inhibitors, type of reinforcement, natural and industrial pozzolanic additives, water to cement ratio, water type, cover thickness, curing conditions, and concrete coatings. Like the laboratory specimens, samples in the field will be monitored for corrosion induced deterioration signs and for any signs of failureover initial period ofthree years. In this paper, laboratory results pertaining to microsilica (SF), ground granulated blast furnace slag (GGBS), epoxy coated rebars and calcium nitrite corrosion inhibitor are very conclusive. Results affirmed that the supplementary cementing materials such as GGBS and SF significantly impacted and enhanced concrete resistivity to chloride ions penetration and hence decrease the corrosion activities on steel bars protected by such concretes. As for epoxy coated rebars applications under high chloride laden conditions, results showed great concern to integrity of the epoxy coating layer on the bar and its stability. On the other hand corrosion inhibiting admixtures such as calcium nitrite proved to be more effective when used in combination with the pozzolanic additives such as GGBS and microsilica.

Pilot-test for the Restoratoin of Contaminated Farmland using Industrial By-products (산업부산물을 이용한 오염농경지 복원을 위한 현장실증시험 적용)

  • Yu, Chan;Baek, Seung-Hwan;Yun, Sung-Wook;Park, Jin-Chul;Lee, Jung-Hoon;Lim, Young-Cheol;Choi, Seung-Jin;Jang, Min
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.914-919
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    • 2008
  • This present was carried out to evaluate the adaptability of stabilization method which was used industrial byproducts as the stabilization agency in the abandoned mine site. In order to investigate stabilization effect on As-contaminated soils treated by industrial by-products, batch tests and column tests were carried out with As-contaminated soils collected from farmland around the abandoned mine site. ZVI(zero valent iron) and SRS(steel refining slag) was shown a good treatment effect. After the column test, sequential extraction test and simple bioavailability extraction test(SBET) were carried out to analysis of the soil, and scanning electron micrograph(SEM) analysis was carried out to compare the morphology and structure of ZVI and SRS before and after reacting with arsenic in the soil. As a result, ZVI and SRS were shown 93%, 62% reduction of As concentration respectively by comparison with untreated soils. Therefore, if ZVI and SRS are used as treatment materials in As-contaminated soils, it is expected that the As leaching from soils is reduced effectively.

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Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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Microcosm Experiment for Evaluating Efficiency of Chemical Amendments on Remediation of Heavy Metal Contaminated Soil

  • Hong, Young Kyu;Oh, Se Jin;Oh, Seung Min;Yang, Jae E.;Ji, Won Hyun;Kim, Sung Chul
    • Korean Journal of Soil Science and Fertilizer
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    • v.48 no.2
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    • pp.138-145
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    • 2015
  • Heavy metal pollution in agricultural field near the abandoned metal mines is a critical problem in Korea. General remediation technique is to apply chemical amendments and soil covering. However, there is no specific guidelines for conducting soil covering. Therefore, main objective of this research was to determine optimum soil covering technique with microcosm experiment. Three different chemical amendments, lime stone (LS), steel slag (SS), and acid mine drainage sludge (AMDS), were examined and varied soil covering depth, 20, 30, 40cm, was applied to determine optimum remediation technique. Bioavailable heavy metal concentration in soil and total concentration of heavy metals in crop were monitored. Result showed that average heavy metal concentration in varied soil covering depth was ordered as 40 cm ($14.5mg\;kg^{-1}$) < 20 cm ($14.6mg\;kg^{-1}$) < 30 cm ($16.0mg\;kg^{-1}$) and also heavy metal concentration in crop was ordered as 40 cm ($100{\mu}g\;kg^{-1}$) < 30 cm ($183{\mu}g\;kg^{-1}$) < 20 cm ($190{\mu}g\;kg^{-1}$). In terms of chemical amendments, average heavy metal concentration was decreased as AMDS ($150{\mu}g\;kg^{-1}$) < SS ($151{\mu}g\;kg^{-1}$) < LS ($154{\mu}g\;kg^{-1}$). Overall, depth of soil covering should be over 30 cm to minimize bioaccumulation of heavy metals and SS and LS could be applied in heavy metal contaminated soil for remediation purposes.

Residual Effect of Silicate Fertilizer on Rice (수도(水稻)에 대(対)한 규산질비료(珪酸質肥料)의 잔효(殘効))

  • Yoo, Sun-Ho;Park, Moo-Eon;Park, Lee-Dal;Ro, Hee-Myoung
    • Korean Journal of Soil Science and Fertilizer
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    • v.15 no.2
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    • pp.95-100
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    • 1982
  • The residual effect of silicate fertilizer (crushed slag from the steel industry) on rice yield was evaluated through 4-year field experiments. Applications of the silicate fertilizer at rate of 2500 kg/ha to Gangseo sandy loam soil (Fluvaquentic Eutrochrepts) very low in available silica increased the grain yield by 7 to 12% depending on the mesh size of the fertilizer in the first year. The yield in the fourth year showed no residual effect. Seventeen to eighteen months after the application, available silica content of the soil (1N-sodium acetate extractable) decreased down to 130 ppm which is a, base level for the silicate fertilizer application. Decreasing tendency of available silica concentration of the soil with time differed according to the mesh size of the silicate fertilizer applied. In 36 to 48 months after the application, the extractable silica content of the soil converged to 90 to 100 ppm.

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