• Title/Summary/Keyword: steel shoe

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Failure Mode Analysis and Friction Material Development of the KTX tread Brake (고속철도 제륜자 결함분석 및 제륜자 개발)

  • Baek, Jong-Kil;Goo, Byeong-Choon;Koo, Jeong-Seo
    • Journal of the Korean Society for Railway
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    • v.14 no.2
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    • pp.109-115
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    • 2011
  • The shoe brake of the KTX is used in low speed when the electric brake is not effective. The main purpose of the shoe brake is to stop the train to a desired stop point at the station. Lots of defects have been encountered in the shoe brake unit since the KTX started its operation. To improve the reliability of shoe brake unit of the KTX power car, first of all, failure modes of the KTX shoe brake unit were analyzed. Main failure modes are cracks in the shoe friction material and fracture in the welded joints of the shoe backing steel structure. Several methods to remove the defects of the shoe brake unit were proposed and on-board tests were carried out: Increase of the strength of the shoe key and shoe cam, which decreased a little the occurrence of cracks in the shoe friction material; Redesign of the shoe backing steel structure, which eliminated the occurrence of the cracks in the backing plate but could not solve completely the crack problem in the shoe friction material; Development of a new friction material, which with redesign of the shoe backing steel structure could solve satisfactorily the crack problem in the shoe friction material.

Flexural behavior of precast concrete wall - steel shoe composite assemblies with dry connection

  • Wu, Xiangguo;Xia, Xinlei;Kang, Thomas H.K.;Han, Jingcheng;Kim, Chang-Soo
    • Steel and Composite Structures
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    • v.29 no.4
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    • pp.545-555
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    • 2018
  • This study aimed to investigate the flexural behavior of precast concrete (PC) wall - steel shoe composite assemblies with various dry connection details at mid-span. Flexural tests were performed for five scenarios. Test parameters included the width of test specimens, arrangement of steel shoe connectors, and use of structural adhesive or waterproof tape at the mid-span joint. The test results showed that the PC wall - steel shoe composite assemblies joined at mid-span showed flexural damage patterns combined with rotational deformation, and the structural performance was satisfactory regardless of the arrangement of steel shoe connectors. Considering the two deformation components (flexural deformation by bending and rotational deformation due to joint opening), a theoretical model was proposed to analyze flexural strength and joint opening, and the simple model gave good predictions with acceptable accuracy.

Impact toughness improvement of an undercarriage track shoe using the Taguchi orthogonal array experiment (다구찌 직교배열 실험을 이용한 무한궤도용 트랙 슈의 충격인성 향상 연구)

  • Kim, Young Suk;Chang, Keun Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1611-1619
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    • 2015
  • This study examined the toughness improvement of a track shoe used as the undercarriage of excavator and bulldozer parts. The excavator is operated under poor conditions, such as the build-up field and quarry. Therefore, the track shoe requires high strength and impact toughness to endure immense shock while at work. The track shoe was made of heat treated boron steel. The sufficient possibility of hardenability with the theoretical Jominy curve for boron steel was confirmed while quenching. The Taguchi orthogonal array experiment method was used to optimize the process variables, such as area reduction ratio and heat treatment conditions (tempering temperature and holding time), to achieve toughness improvement. The toughness of the track shoe increased with increasing area reduction, and a tempering temperature of $210^{\circ}C$ and a tempering time of 80 min are beneficial for improving the toughness of the track shoe.

Experimental Study on Structural Performance of Tensile Brace in P.E.B Steel Frames (P.E.B 강골조에서 인장가새의 구조성능에 관한 실험연구)

  • Kim, jong Sung
    • Journal of Korean Society of Steel Construction
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    • v.19 no.5
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    • pp.549-558
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    • 2007
  • Hook bolt brace is being used to construct pre-engineered building's (PEB) systematic frames in steel factory building, but they pose difficulties in terms of their structural performance. There are also few studies on their behavior and there is a need to develop elementary techniques by conducting loading tests on other types of braces (e.g., rod bar, rod shoe, angle), which is used in Japan and the USA. Its structural performance is compared with that of current hook bolt-type brace. Therefore, in this study, we present a basic step in the structural performance of these specimens to examine its performance qualitatively and theof application to PEB frames.

Treatment of Quarter Crack Using Polymethyl Methacrylate Composites with a Reshaped Gluing Shoe in a Warmblood Foal

  • Ryu, Seung-Ho;Kim, Byung-Sun;Jeong, Soon-Wuk
    • Journal of Veterinary Clinics
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    • v.39 no.2
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    • pp.65-69
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    • 2022
  • A 5 day-old Warmblood foal was presented with a quarter crack due to the dam accidentally stepping on his left hind foot. Physical examination revealed the vertical crack included the coronary band of the medial side of the left hind hoof (quarter crack) with the lower pastern avulsion wound. Different from adult horses, the foot of the 5 day-old foal lacked adequate hoof wall thickness for stainless steel wire insertion and hoof size for a reinforcing fabric to be applied. Therefore, the authors decided to stabilize the edges of the cracked wall only by the polymethyl methacrylate (PMMA) composites without wiring and a reinforcing fabric application; and gluing a plastic shoe that was reshaped to protect the lower pastern and to spread pressure to other parts of the hoof when bearing weight. Disinfection and a supportive bandage were applied daily for 2 weeks. A month after the hoof crack accident, lameness had diminished. The quarter crack in this foal was treated successfully by the application of the composites three times with a reshaped gluing shoe, with approximately a month interval over the 4 months. After 4 months, it presented a successful functional recovery and needed no further treatment. When followed up 8 months after the accident, it revealed successful outcomes without hoof shape distortion and unbalanced hoof/limb growth.

Test and Evaluation of the CWR on Steel Plate Girder Railway Bridge (판형교 장대레일 부설에 따른 계측 및 평가)

  • Min Kyung-Joo;Shim Hyun-Woo;An Yong-Deuk
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.568-573
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    • 2005
  • To the installed CWR (Continuously Welded Rail) on steel plate girder bridges without ballast, shoes were replaced by the shoe for reduced axial force. During 9 months, from summer to winter, expansion by a temperature on girders, axial forces by a temperature on CWR, etc. are tested and the results are evaluated. Also, with the numerical analysis, the results - axial forces by a temperature on CWR, deformations of girders, etc. are compared and evaluated. From the longitudinal displacement on girders, occurred by run of trains, because of looking for the stability, the bearings for reducing axial forces are applied to the railway bridges. It is verified that the bearings for reducing axial forces disperse the axial forces by a temperature from the measurement of the forces on CWR of plate girder bridges,.

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The Development of Third-Rail System Applied to Turn-out Section for Urban Maglev (도시형 자기부상열차 분기기 구간의 제3궤조 전차선 시스템 개발)

  • Min, Byong-Chan;Heo, Young-Tae;Hong, Du-Young;Lee, Won-Joo;Jo, Su-Yeon;Jeong, Nam-Cheol
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3046-3051
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    • 2011
  • The third-rail system is an important device supplying power directly to the Maglev train through physical contact with the collecting shoe. It is directly related to safety and reliability for the running of Maglev. However, most the third-rail system used in Korea depend on foreign product or technologies, Korea Urban Maglev in the development of appropriate power feeding is urgent. In particular, the turnout section is the weakness point in the system because bending force by turnout section movement and fatigue caused by repetitive motion as well as the expansion by temperature, the forces by Maglev collecting shoe is added th the third-rail. Therefore, this paper proposes the third-rail system appropriate for Korean Urban Maglev of turnout section. To verify the structural stability of POSCO ICT third-rail system, the finite element analysis and physical testing was performed. The third-rail is fixed on each side of the turn-out section steel structure by epoxy insulation supporter and the integral behaviors are occurred. Therefore, the maximum horizontal displacements of each support are investigated and then, it is applied to finite element model of the third-rail to investigate the moments and stress. Also, the bending test about one million times and Expansion Joint for the third-rail was performed. The third-rail system safety and reliability was identified by test line on Korea Institute of Machinery & Materials in Deajeon for under the actual usage environment such as the Maglev and turn-out operation.

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Nesting Expert System using Heuristic Search (휴리스틱 탐색 기법을 이용한 네스팅 전문가 시스템)

  • Sheen, Dong-Mok
    • Journal of Ocean Engineering and Technology
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    • v.26 no.4
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    • pp.8-14
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    • 2012
  • Two dimensional nesting is a common problem in industries such as the shipbuilding, automotive, clothing, shoe-making, and furniture industries, in which various parts are cut off from stock or packed in a flat space while minimizing waste or unoccupied space. Nesting is known as an NP-complete problem, which has a solution time proportional to the superpolynomial of the input size. It becomes practically impossible to find an optimal solution using algorithmic methods as the number of shapes to nest increases. Therefore, heuristic methods are commonly used to solve nesting problems. This paper presents an expert system that uses a heuristic search method based on an evaluation function for nesting problems, in which parts and stock are represented by pixels. The system is developed in CLIPS, an expert system shell, and is applied to four different kinds of example problems to verify its applicability in practical problems.

Analysis of Moving Vehicle Load Distribution of Curved Steel Box Girder Bridges considering Various Support Conditions (곡선교의 받침특성에 따른 주행차량하중분배 특성분석)

  • Kim, Sang Hyo;Lee, Yong Seon;Cho, Kwang Yil
    • Journal of Korean Society of Steel Construction
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    • v.14 no.6
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    • pp.711-720
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    • 2002
  • A 3-D numerical model, which could demonstrate the static and dynamic responses of a curved bridge more precisely with the moving vehicles, was developed The dynamic response induced by the centrifugal rolling motion of vehicle was identified according to the variations of the partial grade and the curvature of the slab. Dynamic characteristics of the curved bridge with the moving vehicle were analyzed under the condition of support types and two different support systems. Parametric studies were conducted to compare the efficiency of load distribution in the curved bridge. In general, while the vehicle was crossing the curved bridge, negative reaction occurred in the inside of the girder. The final result showed that the support system located outside the girder was more advantageous than other systems, and the characteristics of load distributions differed from the others in the various conditions of support systems.

Guided Wave Mode Selection and Flaw Detection for Long Range Inspection of Polyethylene Coated Steel Gas Pipes (폴리에틸렌 코팅 가스배관의 광범위탐상을 위한 유도초음파 모드 선정 및 결함 검출)

  • Song, Sung-Jin;Park, Joon-Soo;Shin, Hyeon-Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.406-414
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    • 2001
  • Ultrasonic guided waves were explored to apply them to the long range inspection of polyethylene coated steel gas pipes. The steel pipes have such dimensions as 190.7mm inside diameter and 5.3mm thickness. The outside surface of the pipe is coated by a polyethylene layer of $1.9{\pm}0.5mm$ thickness. Non-axisymmetric guided waves were excited on the outside surface of the polyethylene coated pipe by using a 0.5MHz transducer with a variable angle shoe. Frequency and phase velocity tuning was used to find optimum guided wave modes for the inspection. The dispersive characteristics of the modes were analyzed in time-frequency representation obtained by short time Fourier transforms. Sample results were presented for artificial defects such as wall thinning and hole.

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