• 제목/요약/키워드: steel processing

검색결과 1,083건 처리시간 0.025초

Rebar Fabrication Process in Both Field Processing and Factory Processing for Adopting Lean Construction

  • Yun, Seok-Heon;Kim, Sang-Chul
    • Architectural research
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    • 제15권3호
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    • pp.167-174
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    • 2013
  • Due to increasing competition of construction companies, it is required to optimize the management of construction projects and "lean" concepts are rapidly spreaded in construction industry. Steel work accounts for a large proportion in construction work, and a variety of attempts to efficiently perform steel work has currently made. And since rebar (Engineer-to-Order) can be engineered through design once order is placed, it gives the great impact on construction, thus, entire management is required. The purpose of this study is to present the method to increase the efficiency of field processing method of steel work in terms of lean construction. Once we examine process of steel work and identify the flow, we would like to analyze which processes should be improved through value analysis approach and present the improvement plans. Also, this study examines cases of field processing and factory processing, and it identifies the waste factors in the procurement process. Finally, this study would like to present the result of analysis from the perspectives of value. The rebar delivery process is divided into several steps and the duration of every step is surveyed. Using duration data, VAT (Value added time) can be calculated for analyzing the efficiency of the process.

대기압 화염 플라즈마 처리가 강판의 표면 및 고무와의 접착특성에 미치는 영향 (Effect of Atmospheric Pressure Flame Plasma Treatment on Surface and Adhesive Bonding Properties between Steel Plate and Rubber)

  • 류상렬;이동주
    • Composites Research
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    • 제23권5호
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    • pp.1-7
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    • 2010
  • NBR과 강판의 접착특성을 향상시키기 위해 대기압 화염 플라즈마(APFP) 처리 장치가 사용되었다. 가장 우수한 접착특성을 나타내는 최적 조건을 찾기 위해 다양한 처리 조건(처리속도, 거리)에 따른 효과에 대한 실험적 연구를 하였다. 주어진 조건에서 버너 포트와 강판의 최적 거리는 40mm, 버너 포트의 최적 처리속도는 50m/min였다. APFP 처리 후 접착제를 두 번 도포한 강판의 접착강도는 접착제만 도포한 경우보다 20.5% 증가하였다. 본 연구를 통해서 대기압 화염 플라즈마 처리에 의한 강판의 표면개질이 고무와 강의 접착강도를 증가시키는 적절하면서도 응용이 가능한 방법임을 확인하였다.

해상풍력발전용 타워플랜지 소재의 잉고트 파쇄공정설계 (Ingot-Breakdown Design of Tower Flange Material for Offshore Wind Turbine)

  • 유가영;강남현;김정한;홍재근;이종수;이진모;김남용;염종택
    • 소성∙가공
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    • 제21권7호
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    • pp.412-419
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    • 2012
  • The ingot-breakdown scheme of a tower flange material (low-alloy steel) for offshore wind turbine was investigated using finite element (FE) simulations and experimental analyses. Based on compression test results of the low-alloy steel, a deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and Ziegler's instability criterion. The deformation processing map allowed determination of the optimum process conditions for the tower flange material. Within the FE simulations of the ingot breakdown process, the Cockcroft-Latham criterion, which considers ductile fracture, was used to predict the possibility of forming defects during the hot working process. In general, the critical value for the ductile fracture of steel is 0.74. During the ingot-breakdown under optimum process conditions, the actual tower flange forgings exhibited a relatively uniform shape without any forming defects.

Infilled steel tubes as reinforcement in lightweight concrete columns: An experimental investigation and image processing analysis

  • N.Divyah;R.Prakash;S.Srividhya
    • Computers and Concrete
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    • 제33권1호
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    • pp.41-53
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    • 2024
  • Under constant and cyclic axial compression, square composite short columns reinforced with Self Compacting Concrete (SCC) added with scrap rubber infilled inside steel tubes and with different types of concrete were cast and tested. The test is carried out to find the effectiveness of utilizing an aggregate manufactured from industrial waste and to address the problems associated with the need for alternative reinforcements along with waste management. The main testing parameters are the type of concrete, the effect of fiber inclusion, and the significance of rubber-infilled steel tubes. The failure modes of the columns and axial load-displacement curves of the steel tube-reinforced columns were all thoroughly investigated. According to the test results, all specimens failed due to compression failure with a longitudinal crack along the loading axis. The fiber-reinforced column specimens demonstrated improved ductility and energy absorption. In comparison to the normal-weight concrete columns, the lightweight concrete columns significantly improved the axial load-carrying capacity. The addition of basalt fiber to the columns significantly increased the yield stress and ultimate stress to 9.21%. The corresponding displacement at yield load and ultimate load was reduced to 10.36% and 28.79%, respectively. The precision of volumetric information regarding the obtained crack quantification, aggregates, and the fiber in concrete is studied in detail through image processing using MATLAB environment.

역변태에 의한 냉연 TRIP강의 제조기술 (Manufacturing of Cold-rolled TRIP Steel by Reversion Process)

  • 진광근;정진환;이규영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.356-365
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    • 1999
  • The present study is aimed at developing the TRIP(transformation induced plasticity) aided high strength low carbon steel using reversion process. An excellent combination of elongation over 40% and tensile strength abut 100kgf/$\textrm{mm}^2$ achieved in processing of 0.15C-0.5 Si-6Mn steel by slow heating to intercritial temperature region and accelerated cooling into room temperature. This good combination is caused by TRIP phenomena of retained austenite in steels during deformation. The stability of retained austenite is very important for the good ductility and it depends on the diffusion of carbon and manganeses during heat treatment. The accelerated cooling after holding at annealing temperature retards the formation of pearlite and provides the carbon enrichment in retained austenite in steel, resulting in the increase in elongation of the cold-rolled TRIP steel. On the other hand, heat treating the steel at 600$^{\circ}C$ for 5 hour before cold rolling increases elongation but reduces the amount of retained austenite after reversion processing. It is accounted that the heat treating is effective for the increase in the stability of retained austenite.

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콘크리트 내부 균열에 대한 보수기법의 기초적 연구 (A Fundamental Study on the Method Repair for Crack in Concrete by Corrosion of Steel Reinforcing)

  • 임남기;백민수;권영진;최응규;정란;정상진;최문식
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 봄 학술발표회 논문집
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    • pp.579-584
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    • 1997
  • This experimentation is to apperciation an efficiency of repair for processing crack by corrosion of steel reinforcing, Crack on concrete by corrosion of steel reinforcing is the fact that the first crack appear on the surface of water because of supplying is of oxygen and water. The crack processing is on surface to be contacted by air and to bottom as mainly the vertical direction from a surface of water. The experimentation gives rise to crack in model by electricity. Crack by corrosion of steel reinforcing is more internal crack than external crack. since it is so. crack by corrosion of steel reinforcing have to attention to repair or intermal crack.

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Imaging of Steel Bars Embedded inside Mortar Specimens for Nondestructive Testing

  • Rhim, Hong-Chul;Park, Kyung-Hyun
    • KCI Concrete Journal
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    • 제12권1호
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    • pp.139-144
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    • 2000
  • Ground Penetrating Radar (GPR) with 1 GHz antenna has been used to locate a steel bar embedded inside laboratory-prepared mortar specimens. Four mortar specimens are made with the dimensions of 100 cm (length) x 100 cm (width) x 14 cm (depth). One specimen had no bars and the other three specimens had a Dl9 steel bar at 4, 6. and 8 cm depth. As a part of the experimental work, the dielectric constants of mortar specimens are measured during curing. As the curing time increased. the dielectric constant decreased with decreasing moisture content inside the specimen. The steel bar embedded inside mortar specimens has been successfully identified in all three cases. The results using signal processing scheme developed in this study significantly improved the output of a commercially available radar system.

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어류 전처리 가공기계용 재료 SUS420J2강의 침지부식 특성 (Immersion Corrosion Characteristic of SUS420J2 Steel with a Material for Fish Pre-Processing Machinery)

  • 김선진;안석환;최대검;정현철;김상수
    • 수산해양기술연구
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    • 제38권1호
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    • pp.79-88
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    • 2002
  • SUS420J2강은 내식성이 우수하고 강도가 커서 어류가공용 기계의 재료로써 사용되어지고 있다. 그러나 이 역시 환경의 영향에 의하여 열화되고 있으며, 특히 후처리의 조건에 따라 그 정도가 심해질 수도 있다는 것을 알 수 있었다. 열처리 후 전해연마한 경우에 있어서는 부식의 정도가 미약하였으나 단일 후처리방법을 사용하였을 때에는 입계부식 및 공식의 영향이 커지고 부식생성물의 생성이 용이해졌다. 실험의 결과로부터 열처리후 전해연마한 SUS420J2강의 부식정도가 가장 덜 민감하게 나타났으므로, 어류 전처리 가공기계용 재료로서 SUS420J2강의 사용에 있어서는 열처리 후 전해연마의 방법으로 후처리를 하는 것이 바람직하다고 생각된다. 금후, 경도 및 표면상태의 파라미터(parameter)를 고려한 부식시험과 현장에서의 외력의 작용을 고려한 응력부식 실험이 결과도 병행되어져야만 한다고 생각한다

IF강의 미세조직과 경도에 미치는 ECAP 가공온도와 가공횟수의 효과 (Effects of the Processing Temperature and the Number of Passes of Equal Channel Angular Pressing on the Microstructure and Hardness of IF Steel)

  • 윤승채;류원선;백승철;김형섭
    • 소성∙가공
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    • 제16권5호통권95호
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    • pp.406-411
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    • 2007
  • The microstructure and the hardness of interstitial free steel processed by equal channel angular pressing (ECAP) was investigated experimentally. ECAP processing of route A and route C was compared with regard to grain refinement by transmission electron micrographs. Micro hardness evolution was correlated with the gram structure produced by ECAP. Especially, the effects of the ECAP processing temperature and the number of processing passes were discussed in terms of grain refinement.