• Title/Summary/Keyword: steel plating

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On the Experimental Study about Cutting Resistance of TiN Coated Ceramic Tools (TiN 피복 세라믹공구의 절삭저항에 관한 실험적 연구)

  • 이명재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.307-314
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    • 1999
  • By using AIP(Arc Ion Plating) of a physical vapor deposition for the first time in Korea a ceramic tool whose surface is coated single layeredly with TiN is developed. In addition, cutting resistance appearing in the process of finishing cut of hardened carbon tool steel, STC3 is studied. The principal and radial components of cutting resistance in those cutting conditions appear to be the same or similar, and the feed component is relatively small. The feed component is found to be in proportion to cutting width, and the radial component in proportion to cutting thickness. Owing to coating the cutting resistance of a TiN coated ceramic tool increases compared with that of a general ceramic tool.

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Dispersion Plating Techniques For Copper-Mold Of Continuous Steel Casting (철강연주용 Cu-몰드의 분산 도금기술)

  • A, Chang-Myeon;Heo, Jin-Yeong;Jeon, Jun-Mi;Im, Jong-Hun;Lee, Hong-Gi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.138-140
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    • 2009
  • 철강연속주조용 Cu몰드의 내마모성 향상을 위한 Ni-Co/SiC 복합도금을 실행하였다. 우선, Ni, Co의 설파민산 및 황산 Precursor로부터 생성된 피막의 내마모성을 평가하여, Ni-Co 최적 합금도금액을 선정하였다. 이 도금액에 마이크로 및 나노미터 크기의 SiC분말을 분산시켜 복합도금을 진행하였다. 이 때 생기는 문제점은 공정조건을 개선하여 해결하였으며, 그 결과 우수한 내마모성의 Ni-Co/SiC 복합도금 방법을 제안하고자 하였다.

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Electrochemical Coating of Amino Silane and Phosphoric Acid Coating on Electro Zinc Plating Steel (아연도금 표면의 아미노실란-인산 피막의 전기화학적 거동)

  • Kim, Yu-Sang;U, Ji-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.168-168
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    • 2016
  • 최근 크로메이트 피막의 대체로서 실란 커플링제를 사용한 화성처리가 주목되고 있다. 실란 커플링제는 $R^{\prime}-(CH_2)_n-Si(OR)_3$로 나타내며 OR은 가수분해 가능한 메톡시기, 에톡시기 등의 알콕시기이다. OR기는 가수분해하여 반응성이 높은 시라놀기(-SiOH)를 생성하여 금속표면에 흡착하기 쉽다. 이후, 건조할 때 탈수 축합하여 공유결합이 가능하다. R'는 탄화수소에 한정되지 않고 성질이 다른 원소의 관능기를 나타내며 아미노(amino)기, 글리시딜(glycidyl)기, 멜캅토(melcapto)기, 비닐(vinyl)기를 들 수 있다. 실란 커플링제 가운데 아미노기를 갖는 실란 커플링제는 아연도금 강판을 포함한 다양한 금속의 내식성을 향상시킬 수 있는 화합물의 하나이다. 본 연구에서는 아미노기를 함유한 실란 커플링제에 인산 수용액을 도포하여 수세하지 않고 건조하여 피막을 형성시켰다. 또 부식거동 조사를 목적으로 아미노기를 함유한 실란 커플링제를 사용하여 초산첨가의 경우와 비교하였다.

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Synthesis and Characterization of MoN coatings by Arc Ion Plating (MoN 코팅막의 미세구조와 그 특성 연구)

  • Park, Ji-Hun;Kim, Gwang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.125-127
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    • 2007
  • MoN 코팅막은 Ar과 $N_2$가 섞인 가스 상태 안에서 몰리브덴(Mo) 타겟을 사용해서 아크 이온 플레이팅법을 사용하여 stainless steel 표면 위에 증착을 시켰다. MoN 코팅막의 미세 결정 구조의 특징은 X-선 회절 분석(X-ray Diffractormeter, Phillips co. X'pert)과 XPS를 사용해서 측정하였다. MoN 코팅막은 순수 Mo 코팅막의 13GPa 보다 높은 25 GPa의 미세경도값을 나타냈으며, 또한 Mo 코팅막에 N의 함량이 증가할수록 마찰계수가 낮아지는 것을 알 수 있었다. 이번 연구에서는 MoN 코팅막에서 질소 함량을 변화 시켜 MoN 코팅막의 미세구조와 그 특성에 대하여 연구하였다.

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Preferred Orientation, Microstructure, Surface Morphology and Mechanical Properties of Electrodeposited Copper Foils (電解銅薄의 優先方位, 斷面組織, 表面形態 및 機械的 性質)

  • Kim, Yoon-Keun;Lee, Dong-Nyung
    • Journal of Surface Science and Engineering
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    • v.18 no.3
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    • pp.95-104
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    • 1985
  • A study has been made of preferred orientation, crose sectional microstructure, surface morphology and mechanical properties of copper foils fabricated by electrodeposition on 304 stainless steel plate from copper sulfate baths for high speed plating. The preferred orientation of the copper foils changed from the [110] to the [111] to ture with decreasing bath temperature and increasing cathode current density. The foils with the [110] texture had the field oriented texture type structure and the surface of many asperities grooved approximately perpendicular to the subtrate. A specimen with the [111]+[311] texture had the lower strength than one with the [10] texture, if they were obtained under similar electrolysis conditions.

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Preparation of New Corrosive Resistive Magnesium Coating Films (고내식성의 신 마그네슘 코팅막 제작)

  • Lee, Myeong-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.5
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    • pp.103-113
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    • 1996
  • The properties of the deposited film depend on the deposition condition and these, in turn depend critically on the morphology and crystal orientation of the films. Therefore, it is important to clarify the nucleation occurrence and growth stage of the morphology and orientation of the film affected by deposition parameters, e.g. the gas pressure and bias voltage etc. In this work, magnesium thin flims were prepared on cold-rolled steel substrates by a thermo-eletron activation ion plating technique. The influence of nitrogen gas pressure and substrate bias voltage on their crystal orientation and morphology of the coated films were investigated by scanning electron microscopy (SEM) and X-ray diffraction, respectively. The diffraction peaks of magnesium film became less sharp and broadened with the increase of nitrogen gas pressure. With an increase in nitrogen gas pressure, flim morphology changed from colum nar to granular structure, and surface crystal grain-size decreased. The morphology of films depended not only on gas pressure but also on bias voltage, i.e., the effect of increasing bias voltage was similar to that of decreasing gas pressure. The effect of crystal orientation and morphology of magnesium films on corrosion behaviors was estimated by measuring anodic polarization curves in deaerated 3%NaCl solution. Magnesium, in general, has not a good corrosion resistance in all environments. However, these magnesium films prepared by changing nitrogen gas pressure showed good corrosion resistance. Among the films, magnesium films which exhibited granular structure had the highest corrosion resistance. The above phenomena can be explained by applying the effects of adsorption, occlusion and ion sputter of nitrogen gas.

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Studies on the formation of CrN surface layer by chromizing and plasma nitriding (Chromizing과 이온 질화에 의한 CrNvyaus층 형성에 관한연구)

  • Park, H. J.;Lee, S. Y.;Yang, S. C.;Lee, S. Y.;Kim, S. S.;Han, J. G.
    • Journal of Surface Science and Engineering
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    • v.31 no.6
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    • pp.334-344
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    • 1998
  • Yew coating pmccss t.o form a surface layer ol CrN phasc on mild steel (A81 1020!, AlSI Hi3, 1Cr-0.5Mo steel (ASTM A213 and Nickrl-base superalloy (Inconel 718) was developed. Surlaces of various alloys t,n.ateii by chromizing for the formation ol Cr diffusion layer was subsequently trcaled by plasma nitriding in order t.o form the hard CrS coating layer on the surfaces. This duplex plasma surface tri-atments of chromizing and plasma nitriding have induced a lormation of a duplex-lrcated surfacr hyer of approximat~ls 70-80 $\mu\textrm{m}$thickncss with a iargcly improved microiiardnrss up to approxiniateW 1500Hv(50gf). The main cause for the lage improvment in the surface hardncss is altribilted to [.he fact that CrN and $Fe_xN$ phases are created successfully by ccliromizins and plasma nilriding treatment. High tenipera1,urc wear resislance of the duplex-treated mild steel and HI3 steels at $600^{\circ}C$ was examined. Comparing the duplex-treated specimens with the specimens treated only by chromizing, the rcsults shovmi that, thc wear volume of the duplex-treated mild skcl and 1113 stcel aSt.er a wear test, at $600^{\circ}C$ were reduced hy a Iactor of 8 and 3, respectively. Characteristics of the CrS phase by duplrx treatment were compared with $CrN_x$,/TEX> film by ion plating and the wear behaviors of CrN film lormed by two different nroccsses arc nea.riy identical.

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Development of Compressive Ultimate Strength Formulations for Ship Plating Stiffener with Cutout (선체 유공보강판의 압축최종강도에 관한 설계식 개발)

  • Ko Jae-Yong;Park Joo-Shin;Oh Dong-Kee
    • Proceedings of KOSOMES biannual meeting
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    • 2004.05b
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    • pp.121-125
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    • 2004
  • Recently, High Tensile Steel is adapt to thin plate on the steel structure and marine structure is used widely, It is possible for buckling happens great. Specially, Initial deflection of ship structure happens in place absence necessarily by heat processing of welding or cutting etc. This Initial Deflection is exerted negative impact when thin plate absence complicated nonlinear behaviour accompanied secondary budding. As a result, must idealize initial deflection that occurrence is possible to endow stability and accuracy in the hull structure or marine structure and reflect in early structure design considering secondary buckling. Longi direction of compressive load interacts and analyzed finite element series analysis that apply various kinds initial deflection shape measured actually on occasion that is arranged simply supported condition in this research. Applied ANSYS (elasto-plasticity large deformation finite element method) to be mediocrity finite element program for analysis method and analysis control used in Newton-Raphson method & Arc-length method.

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A Study on the Compressive Ultimate Strength of Ship Plating with Complicated Shape of the Initial Deflection (복잡한 형상의 초기처짐을 가진 선체판의 압축최종강도에 관한 연구)

  • 고재용;박주신;이계희;박성현
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.83-88
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    • 2004
  • Recently, High Tensile Steel is adapt to thin plate on the steel structure and marine structure is used widely. It is possible for buckling happens great. Specially, Initial deflection of ship structure happens in place absence necessarily by heat processing of welding or cutting etc. This Initial Deflection is exerted negative impact when thin plate absence complicated nonlinear behaviour accompanied secondary buckling. As a result, must idealize initial deflection that occurrence is possible to endow stability and accuracy in the hull structure or marine structure and reflect in early structure design considering secondary buckling. Longi direction of compressive load interacts and analyzed finite element series analysis that apply various kinds initial deflection shape measured actually on occasion that is arranged simply supported condition in this research. Applied ANSYS (elasto-plasticity large deformation finite element method) to be mediocrity finite element program for analysis method and analysis control used in Newton-Raphson method & Arc-length method.

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Study on the Manufacturing Technique of Steel-Plated Jewel Beetle's Adornment and Gilt-bronze Openwork Remains (철지비단벌레장식금동투조유물의 제작기법에 관한 연구)

  • Yong, Byoung-Ju;Kang, Jung-Moo;Kim, Soo-Ki
    • Journal of Conservation Science
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    • v.26 no.4
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    • pp.417-427
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    • 2010
  • This study is to examine the manufacturing technique based on scientific investigation and analysis on Steel-Plated Jewel Beetle's Adornment gilt-bronze openwork remains excavated from No. 100 site at Hwango-dong Gyeongju. As a result of the investigation on the manufacturing revealed that riveting was adopted to connect gilt-bronze openwork plates and steel plates, followed by mercury amalgam plating method and carving of the patterns by means of the dotted line engraving technique. There were some traces on the surface of Jewel Beetle wings that show the use of pins for fixing, which seems to be the result of recycling or processing. The sectional analysis shows the high possibilities that varnishing with lacquer was adopted for wing adhesion, and it was confirmed that varnishing with lacquer was used on the strap pendant plate to prevent corrosion.