• Title/Summary/Keyword: steel fiber factor

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A Study on Mechanical Characteristics Analysamsarais of PA/GF Composite Materials for Cowl Cross Beam (카울크로스빔용 PA/GF복합재료의 기계적 특성 분석에 관한 연구)

  • Hwan-kuk Kim;Jong-vin Park;Ji-hoon Lee;Heon-kyu Jeong
    • Textile Coloration and Finishing
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    • v.35 no.1
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    • pp.29-41
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    • 2023
  • This study is about a hybrid lightweight cowl crossbeam structure with high rigidity and ability to absorb collision energy to support the cockpit module, which is an automobile interior part, and to absorb energy during a collision. It is a manufacturing process in which composite material bracket parts are inserted and injected into existing steel bars. When considering the mounting condition of a vehicle, the optimization of the fastening condition of the two parts and the mechanical properties of the composite material is acting as an important factor. Therefore, this study is about a composite material having a volume content of Polyamide(PA) and Glass Fiber used as a composite material for a composite material-metal hybrid cowl crossbeam. As a result of analyzing the physical properties of the PA/GF composite material, experimental data were obtained that can further enhance tensile strength and flexural strength by using PA66 rather than PA6 used as a base material for the composite material. And based on this, it contributed to securing the advantage of lightening by using high-stiffness composite material by improving the high disadvantage of the weight of the cowl crossbeam material, which was made only of existing metal materials.

Reliability study of CFRP externally bonded concrete beams designed by FIB bulletin 14 considering corrosion effects

  • Dehghani, Hamzeh
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.191-198
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    • 2022
  • FIB is introduced as the sole guideline for the design purpose that results in a practical relationship for the torsional capacity of concrete beams strengthened with carbon fiber-reinforced polymer (CFRP). This study applies first-order reliability method to assess the reliability evaluation of the torsional capacity of CFRP-strengthened beams on the basis of FIB guidelines. In terms of steel reinforcement losses, this study applies a corrosion model to investigate the ceaseless deterioration of the existing structure. Hence, the average of reliability indices varies between 2.68 and 2.80, indicating the reliability viewpoint of the design methodologies. The average values are somehow low compared to the target values of reliability (3.0 or 3.5) applied in the calibration stage of the FIB guideline. In this way, the partial safety factors may change in the forthcoming guideline revisions. For this aim, the reliability of strengthening ratio was applied to assess the variation in the average value of the reliability index with different partial safety factors. The performance of parametric study for the factor proved that minimum values of 1.60 and 2.32 are required for target values of reliability (3.0 and 3.5), respectively.

Test and estimation of ballistic armor performance for recent naval ship structural materials

  • Shin, Yun-ho;Chung, Jung-hoon;Kim, Jong-Hwan
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.6
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    • pp.762-781
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    • 2018
  • This paper presents the ballistic armor performance examination and thickness estimation for the latest naval ship structure materials in the Republic of Korea. Up to date, research regarding methods of ballistic experiments establishing database on the latest hull structure materials as well as a precise method of estimating required thickness of armor against specific projectiles have been rarely researched. In order to build a database and estimate proper thicknesses of structure materials, this study used four structure materials that have been widely applied in naval ships such as AH36 steel, AL5083, AL5086, and Fiber Reinforced Plastics (FRP). A $7.62{\times}39mm$ mild steel core bullet normally fired by AK-47 gun was considered as a threat due to its representativeness. Tate and Alekseevskii's penetration algorithm was also used to calculate a correction factor (${\alpha}$) and then estimate the armor thickness of naval ship hull structure materials with a given impact velocity. Through live fire experiments, the proposed method performance difference was measured to be 0.6% in AH36, 0.4% in AL5083, 0.0% in AL5086, and 8.0% in FRP compared with the experiment results.

Design and Manufacture of the Steel-Composite Hybrid Headstock for Machine Tools (공작기계 강철-복합재료 하이브리드 헤드스톡의 설계 및 제작)

  • Choi, Jin-Kyung;Chang, Seung-Hwan;Kim, Po-Jin;Lee, Dai-Gil;Kim, Tae-Hyong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.831-836
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    • 2000
  • During machining, since more than 50% compliance of the cutting point in machine tool structures comes from headstocks, with the remainder coming from beds, slides and structural joints, the structural analysis of the headstock is very important to improve the static and dynamic performances. Especially, in case of machining hard and brittle materials such as glasses and ceramics with the grinding machine, the reinforced headstock with the high damping material is demanded. Since the fiber reinforced composite materials have excellent properties for structures, owing to its high specific modulus, high damping and low thermal expansion, it is expected that the dynamic and thermal characteristics of the headstock will be improved if they are employed as the materials fur headstock. In this paper, the design and the manufacturing methods as well as the static and dynamic characteristics of a steel-composite hybrid headstock were investigated analytically and experimentally to improve the performance of the grinding machine system.

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Stress Variation Characteristics of a High-Pressure Hose with Respect to Wire Braid Angle (강선의 편조각도에 따른 고압호스의 응력변화 특성)

  • Kim, H.J.;Koh, S.W.;Kim, B.T.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.71-78
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    • 2005
  • A high-pressure hose includes rebar layers of the synthetic fiber such as nylon or a steel wire to control internal pressure. The hose assembly is manufactured through the swaging process to clamp the hose into the metal fittings. Usually, the hose behavior is affected by the resultant of the longitudinal and circumferential forces produced by the internal pressure. The rebar layers can appear the most ideal rebar effect when they are arranged to the same direction as the resultant force. The braid angle applied in the rebar layers is an important factor in determining ultimate burst pressure and overall hose life. Failure can occur on the contacted parts of a hose with the metal fittings under severe operating conditions such as high pressure and temperature of the inner fluid. In this paper, the mechanical behavior between the hose and the metal fittings during the swaging process and the stress variation characteristics of a high-pressure hose under a constant applied pressure are analyzed with respect to the braid angle of steel wire using the finite element method.

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The Strength Evaluation of Reinforced Flaw by Stiffener in Woven Fiber Reinforced Composite Plates (섬유강화 복합재료에서 결함의 보강재에 의한 강도 평가)

  • 이문철;최영근;이택순
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.96-104
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    • 1994
  • The use of advanced composite materials has grown in recent years in aerospace and other structures. Out of various kinds of repairing methods the one selecteh for this study is an idealized case which simulates a situation where a damaged laminate has been repaired by drilling a hole and therefter plugging the hole with reinforcement. Two typesof reinforcement are investigated ;adhesively bonged plug reinforcement or snug-fit unbonded plug in the hole. For each case of reinforcement, four different sizes of hole diameter and three types of reinforcing material(steel, aluminum, plexiglass) are employed for investigation. The experiment are mainloy forced on the evaluation of ultimate strength of laminate with reinforced hole in comparison to its counterpart with the open hole.

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comparative Study on confinement Steel Amount of RC Column Bent (철근콘크리트 교각 심부구속철근량의 비교연구)

  • 이재훈
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1999.04a
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    • pp.239-246
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    • 1999
  • recently there have been many destructive seismic events in Kobe Japan in 1995 and in Northridge California USA in 1994. etc. The Korean Bridge Design Standard Specifications adopted the seismic design requirements in 1992. Comparing the earthquake magnitude in Korea with those in the west coast of the USA it may be said that the current seismic design requirements of the Korean Bridge Design Standard Specifications provides too conservation design results especially for transverse reinforcement details and amount in reinforced concrete columns. This fact usually makes construction problems in concrete casting due to transverse reinforcement congestion. And the effective stiffness Ieff depends on the axial load P(Ag{{{{ {f }_{ck } }}) and the longitudinal reinforcement ratio Ast/Ag and it is conservative to use the effective stiffness Ieff than the gross section moment Ig. Seismic design for transverse reinforcement content of concrete column is considered of extreme-fiber compression strain R-factor axial load and stiffness etc.

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Reliability Assessment of Concrete Beams Reinforced with GFRP Bars (FRP 보강근을 사용한 콘크리트 보의 신뢰성 해석)

  • Nam, Ho-Yun;Seo, Dae-Won;Han, Byum-Seok;Shin, Sung-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.185-188
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    • 2008
  • Fiber reinforced polymer(FRP) bars are proving to be a valuable solution in the corrosion problem of steel reinforced concrete structures. As such, a number of guidelines for their use have been developed. These guidelines are primarily based on modifications to existing codes of practice for steel reinforced concrete structures. These guidelines are also similar in that though the design equations are presented in the partial factor formats that are often used in probability based design, they are not true probabilistic codes. Instead, they typically make use of already existing design factors for loads and resistances. Thus, when concrete structures reinforced FRP bars are designed, the structural reliability levels are not known. This paper investigates uncertainties of concrete beams reinforced with GFRP bars. Also, the structural reliability levels are evaluated for the flexural failure mode.

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Study on drilling of CFRP/Ti6Al4V stack with modified twist drills using acoustic emission technique

  • Prabukarthi, A.;Senthilkumar, M.;Krishnaraj, V.
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.573-588
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    • 2016
  • Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

Design of PFRP I and Box Shape Compression Members Considering Stress Distribution in the Cross-section (단면 내 응력분포를 고려한 I형 및 Box형 단면의 PFRP 압축재의 설계)

  • Choi, Jin-Woo;Kim, Jae-Wook;Joo, Hyung-Joong;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.1
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    • pp.15-22
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    • 2011
  • Pultruded fiber reinforced polymeric plastic (PFRP) structural members may be one of attractive alternatives of the structural members in the civil engineering applications because of its many advantageous mechanical properties. However, they have relatively low modulus of elasticity and also cross-sections of structural shapes are composed of thin plate components such as flange and web. Therefore, structural stability is an important issue in the design of pultruded structural compression members. For the design of pultruded structural member under compression, buckling and post-buckling strengths of plate components may be taken into account. In the structural steel design following AISC/LRFD, in addition to the buckling strength, the nonuniform stress distribution in the section is incorporated with a form factor. In this paper, the form factor for the design of PFRP structural member under compression is investigated through the analytical study. Furthermore, the process for the determination of the form factor is suggested.