• 제목/요약/키워드: steam reforming

검색결과 344건 처리시간 0.036초

천연가스 개질 방식 중소형 고순도 수소제조 장치 개발 연구 (Study on the development of small-scale hydrogen production unit using steam reforming of natural gas)

  • 서동주;주국택;정운호;박상호;윤왕래
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.720-722
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    • 2009
  • This work is mainly focused at developing the hydrogen production unit with the capacity of 20 $Nm^3/h$ of high purity hydrogen. At present steam reforming of natural gas is the preferable method to produce hydrogen at the point of production cost. The developed hydrogen production unit composed of natural gas reformer and pressure swing adsorption system. To improve the thermal efficiency of steam reforming reactor, the internal heat recuperating structure was adopted. The heat contained in reformed gas which comes out of the catalytic beds recovered by reaction feed stream. These features of design reduce the fuel consumption into burner and the heat duty of external heat exchangers, such as feed pre-heater and steam generator. The production rate of natural gas reformer was 41.7 $Nm^3/h$ as a dryreformate basis. The composition of PSA feed gas was $H_2$ 78.26%, $CO_2$ 18.49%, CO 1.43% and $CH_4$ 1.85%. The integrated production unit can produce 21.1 $Nm^3/h$ of high-purity hydrogen (99.997%). The hydrogen production efficiency of the developed unit was more than 58% as an LHV basis.

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태양열을 이용한 메탄의 수증기 개질 반응기 연구 -Part 1. 수증기 개질 반응에서의 최적 반응 조건 탐색- (Study on Methane Steam Reforming utilizing Concentrated Solar Energy -Part 1. In search of the best reaction condition for steam reforming of methane-)

  • 김기만;남우석;한귀영;강용혁
    • 한국태양에너지학회 논문집
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    • 제25권4호
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    • pp.13-19
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    • 2005
  • The reaction of steam reforming of methane with commercial catalysts was conducted for thermochemical heat storage. The reaction conditions were investigated for temperature range of 700 to $900\;^{\circ}C$ and steam to carbon mole ratios between 3.0 and 5.0. The reactor was made of stainless steel and it's dimension was 12 cm inside diameter and 6cm long. The effects of space velocity and reactants mole ratio and temperature on the methane conversion and CO selectivity were examined. Optimum reaction condition was determined. There was not a significant difference of methane conversion and CO selectivity compared to conventional reactor.

SiC foam에 코팅된 상용 촉매에서의 집광된 태양열을 이용한 메탄 수증기개질 반응 연구 (Steam reforming of methane in a solar receiver reactor)

  • 김기만;한귀영;서태범;강용혁
    • 한국태양에너지학회 논문집
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    • 제27권1호
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    • pp.75-81
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    • 2007
  • Steam reforming of methane using Xe-arc solar simulator was studied for the application of concentrated solar energy into chemical reaction. The reactor, a volumetric absorber, consisted of a porous ceramic foam disk coated with commercial reforming catalyst. Operating temperature was in the range of $450\;-\;550^{\circ}C$ and the excess steam ratio to methane was from 3.0 to 5.0. At the steady-state condition, the conversion of methane Increased with temperature in the range of 15 % - 30 % and the experimentally determined conversion was found to be close to theoretical equilibrium conversion. It was also found that the CO selectivity slightly decreased with excess steam ratio. Finally, the conversion of methane decreased significantly with space velocity of reactants.

촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 간략화된 1차원 해석모델의 개발 (Development of Simplified One-dimensional Model for Microchannel Steam/Methane Reformers based on Catalyst Effectiveness Factor Correlations)

  • 오윤석;이대훈;남진현
    • 신재생에너지
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    • 제19권2호
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    • pp.1-12
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    • 2023
  • In this study, an efficient one-dimensional model was developed for predicting microchannel steam/methane reformers with thin washcoat catalyst layers with a focus on low-pressure reforming conditions suitable for distributed hydrogen production systems for fuel cell applications. The governing equations for steam/methane mixture gas flowing through the microchannel reformer were derived considering the species conservation with reforming reactions and energy conservation with external convective heat supply. The reaction rates for the developed model were simply determined through the catalyst effectiveness factor correlations instead of performing complicated calculations for the steam/methane reforming process occurring inside the washcoat catalyst layers. The accuracy of the developed was verified by comparing the results obtained herein with those obtained by the detailed computational fluid dynamics calculation for the same microchannel reformer.

수소생산을 위한 자열개질기 작동조건의 수치해석 연구 (Numerical study on operating parameters of autothermal reformer for hydrogen production)

  • 박준근;이신구;임성광;배중면
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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    • pp.507-510
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    • 2008
  • Characteristics of an autothermal reformer at various operating parameters have been studied in this paper. Numerical method has been used, and simulation model has been developed for the analysis. Full Combustion reaction, Steam Reforming(SR) reaction, Water-Gas Shift(WGS) reaction, and Direct Steam Reforming(DSR) reaction are assumed as dominant chemical reactions in the autothermal reformer. Simulation results are compared with experimental results for code validation. Operating parameters of the autothermal reformer are inlet temperature, Oxygen to Carbon Ratio(OCR), Steam to Carbon Ratio(SCR), and Gas Hourly Space Veolcity(GHSV). SR reaction rate decreases with low inlet temperature. If OCR is increased, $H_2$ yield is increased but optimal point is suggested. WGS reaction is activated with high SCR. When GHSV is increased, reforming efficiency is increased but pressure drop may decrease the system efficiency.

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수증기-메탄개질용 Ni 촉매의 유용도에 관한 수치적 연구 (A Numerical Study on the Effectiveness Factor of Ni Catalyst Pellets for Steam-Methane Reforming)

  • 최종균;남진현;신동훈;정태용;김영규
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 추계학술대회 논문집
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    • pp.63-66
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    • 2007
  • Reformers which produce hydrogen from natural gas are essential for the operation of residential PEM fuel cells. For this purpose, steam-methane reforming reactions with Ni catalysts is primarily utilized. Commercial Ni catalysts are generally made to have porous pellet shapes in which Ni catalyst particles are uniformly dispersed over Alumina support structures. This study numerically investigates the reduction of catalyst effectiveness due to the mass transport resistances posed by porous structures of spherical catalyst pellets. The multi-component diffusion through porous media and the accurate kinetics of reforming reaction is fully considered in the numerical model. The preliminary results on the variation of the effectiveness factor according to different operation conditions are presented, which is planned to be used to develop correlations in future studies.

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Ni/Ru-K/Al2O3 촉매를 이용한 톨루엔 수증기 개질 (Steam Reforming of Toluene over Ni/Ru-K/Al2O3 Catalyst)

  • 오건웅;박서윤;이재구;윤상준
    • 한국수소및신에너지학회논문집
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    • 제25권5호
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    • pp.459-467
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    • 2014
  • The catalytic steam reforming of toluene, a major component of biomass tar, was studied using several catalysts at various temperatures $400-800^{\circ}C$, kind of metal, and metal loading content. Ru and K promoted Ni-base catalyst were prepared, and used for steam reforming of toluene with steam/toluene molar ratio of 25. Concentration of toluene in reactant flow is $30g/Nm^3$ that is usual content of tar from biomass gasifier. The result from experiments showed that $H_2$ content in product gas and toluene conversion increased with temperature. Where in high temperature range, CO and $CO_2$ content in product gas were affected mainly by Boudouard reaction. Ni/Ru-K(3wt%)/$Al_2O_3$ catalyst showed best performance on steam reforming of toluene than used catalysts in this study at whole temperature. Catalysts have been characterized by XRD, TG. XRD analysis displayed that Ni particle size on Ni/Ru-K (3wt%)/$Al_2O_3$ catalyst was 29.4nm. Activation energy of Ni/Ru-K (3wt%)/$Al_2O_3$ catalyst was calculated 36.8kJ/mol by Arrhenius plot.

촉매연소를 이용한 동심 원관형 반응기 내의 수증기 개질 반응에 관한 실험적 연구 (Experimental Study of Steam Reforming Assisted by Catalytic Combustion in Concentric Annular Reactor)

  • 강태규;유상석;김용모;안국영
    • 대한기계학회논문집B
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    • 제34권4호
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    • pp.375-381
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    • 2010
  • 촉매연소를 열원으로 하여 수증기 개질 반응을 수행하는 동심 2중관 원관형 반응기에서의 반응 및 열전달 특성을 제시하였다. 동심 2중관 반응기는 각각 연소 촉매와 개질 촉매가 장입된 충전층 반응기로 제작하였으며 개질 반응인 흡열 반응과 발열 반응인 연소 반응의 열적 거동을 실험적으로 연구하였다. 연소용 혼합 가스는 MCFC(용융탄산염 연료전지) 연료극에서 슬립(slip)되는 합성가스를 성분별로 용량에 맞게 공급 하였으며, 개질 반응에서는 적당한 수증기/탄소비를 고정하여 실험하였다. 이 연구를 토대로 수소 생산량이 최대가 되는 개질 측 반응 온도분포를 예측하기 위한 반 경험적 고찰을 수행하였고 이는 장차 이 연구에서와 같은 연소반응과 개질반응이 복합된 수소생산용 개질기에 대한 기본설계 지침을 제시할 수 있을 것이다.

니켈 촉매 상에서 에탄으로부터 수소생산을 위한 반응기 사이징 (Reactor Sizing for Hydrogen Production from Ethane over Ni Catalyst)

  • 성민준;이경은;조정호;이영철;전종기
    • 청정기술
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    • 제19권1호
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    • pp.51-58
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    • 2013
  • 니켈 촉매 상에서 에탄의 수증기 개질 반응과 수성가스 전환반응 반응에 대한 반응속도 데이터를 얻기 위하여 반응온도와 반응물의 분압을 변화시키면서 반응 실험을 수행하였다. 반응속도 데이터를 사용하여 거듭제곱 속도식 모델(power law kinetic model)과 랭미어-힌쉘우드 모델(Langmuir-Hinshelwood model)의 매개변수를 구하였다. 또한 반응 속도 모델식을 적용하여 PRO/II를 이용한 공정 모사를 통해서 에탄의 수증기 개질 반응기 사이징(sizing)을 수행하였다. 에탄을 반응물로 하여 수증기 개질 반응을 수행한 결과, 단순한 거듭제곱 속도식 모델보다 표면반응에 의하여 반응속도가 결정되는 랭미어-힌쉘우드 모델이 보다 적합하였고, 수성가스 전환반응에 대한 반응속도식은 거듭제곱 속도식 모델이 적합함을 보였다. PRO/II 시뮬레이션을 통해서 수소 생산량에 필요한 반응기의 크기를 결정할 수 있었다.

고온 태양열 화학 반응기에서의 메탄-수증기 개질반응 시뮬레이션 (Methane-Steam Reforming Simulation for a High Temperature Solar Chemical Reactor)

  • 고요한;서태범
    • 한국태양에너지학회 논문집
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    • 제29권1호
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    • pp.44-49
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    • 2009
  • Steam reforming of methane in the high temperature solar chemical reactor bas advantage in its heating method. Using concentrated solar energy as a heating source of the reforming reaction can reduce the $CO_2$ emission by 20% compared to hydrocarbon fuel. In this paper, the simulation result of methane-steam reforming on a high temperature solar chemical reactor(SCR) using Fluent 6.3.26 is presented. The high temperature SCR is designed for the Inha Dish-1, a Dish type solar concentrator installed in Songdo city. Basic SCR performance factors are referred to the former researches of the same laboratory. Inside the SCR porous metal is used for a receiver/reactor. The porous metal is carved like a dome shape on the incident side to increase the heat transfer. Also, ring-disc set of baffle is inserted in the porous metal region to increase the path length. Numerical and physical models are also used from the former researches. Methane and steam is mixed with the same mole fraction and injected into the SCR. The simulation is performed for a various inlet mass flow rate of the methane-steam mixture gas. The result shows that the average reactor temperature and the conversion rate change appreciably by the inlet mass flow rate of 0.0005 kg/s.