• Title/Summary/Keyword: steady-state wear

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Sliding Wear Properties of Ni-Al based Intermetallics Layer coated on Aluminum through Reaction Synthesis Process (알루미늄 기판 위 반응합성 Coating 된 Ni-Al계 금속간화합물의 미끄럼마모 특성 해석)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.34 no.2
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    • pp.67-73
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    • 2018
  • Ni-Al intermetallic coating technology is an available method for the strengthening of aluminum substrate. In this study, Ni-Al intermetallics were coated on an aluminum substrate through a reaction synthesis process at a temperature lower than melting point of aluminum. And the sliding wear properties of the coatings have been investigated to verify their usability and compared the wear properties with those of a cast Al-12.5%Si alloy and an anodizing layer on aluminum. Results show that the wear rate of the coating layer greatly increased at 1 m/s and 1.5 m/s when compared with that of the cast Al-12.5%Si alloy. Much pitting damages were observed on the worn surfaces at these sliding speeds, unlike at other sliding speeds. The wear of the intermetallic coating layer at these sliding speeds seems to be increased by pitting as a consequence of adhesion. In contrast, wear of the coating layer at other speeds hardly occurs, regardless of wear periods. Nevertheless, the wear properties of the intermetallic coating layer on the aluminum substrate through the reaction synthesis process are more stable than those of anodized aluminum and are superior to those of the cast Al-12.5%Si alloy in a steady-state wear period.

Effects of Corrosion Resistance Characteristics of Opponent Materials in relative Motion on Sliding Wear Behavior of Mild Carbon Steel (상대재 내식성이 철강재료의 미끄럼마모 특성에 미치는 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.139-147
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    • 2019
  • This study investigates the effects of corrosion resistance characteristics of opponent materials in relative motion on the sliding wear behavior of mild carbon steel. Pin specimens made of mild carbon steel are tested at several sliding speeds against mating discs made of two types of alloyed steels, such as type D2 tool steel (STD11) and type 420 stainless steel (STS420J2), with different corrosion resistance characteristics in a pin-on-disc type sliding wear test machine. The results clearly show that the sliding wear behavior of mild carbon steel is influenced by the corrosion resistance characteristics of the mating disc materials at low sliding speeds. However, the sliding wear behavior at high sliding speeds is irrelevant to the characteristics because of the rising temperature. During the steady state wear period, the sliding wear rate of mild carbon steel against the type 420 stainless steel at a sliding speed of 0.5 m/s increases considerably unlike against the type D2 tool steel. This may be because the better corrosion resistance characteristics achieve a worse tribochemical reactivity. However, during the running-in wear period at low sliding speeds, the wear behavior of mild carbon steel is influenced by the microstructure after heat treatment of the mating disc materials rather than by their corrosion resistance characteristics.

An Analysis of Road Shop in Main Fashion Trade Areas in Seoul: Based on Trends in 2007-2014 (서울 주요 패션상권의 가두점 분포 현황 분석: 2007-2014년의 변화추이를 중심으로)

  • Jang, Eunyoung
    • Journal of Fashion Business
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    • v.19 no.1
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    • pp.34-46
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    • 2015
  • The purpose of this study was to investigate the distribution state of road shops around the 9 main fashion trade areas in Seoul, and to analyze whether there were any differences in them based on clothing, store types and regions. Furthermore, by investigating the distribution state of road shops in the 9 main fashion trade areas per year, this study provides basic information that can be helpful in opening and securing road shops in major trade areas. The method of investigation was to analyze clothing types and store types with 72 maps of commercial areas. Samsungdesignnet investigated these areas for 8 years around the 9 main fashion trade areas (Garosugil, Gangnam nonhyun, Gangnam Station, Myungdong, Moonjung, Apgujung, Yeonsinne, Edae, and Chungdam). As a result, the distribution state of the fashion road shops based on clothing types revealed that road shops for ladies' wear, bag or shoes, and total fashion were strong, and the distribution state of non brand were strong. When it came to year-to-year trends, road shops for women's wear, bag or shoes, and total fashion showed a steady increasing tendency of being on-trend, but casuals and underwear showed a falling tendency of being on-trend. In terms of store type distribution, non-brand shops showed the most remarkable growth, followed by multi-shop while total fashion store showed a steady growth. Also, when it came to regional distribution, the dominant trade areas were different based on clothing type. Garosugil showed the widest variation in its yearly trend investigation, and Gangnam station also showed a substantial amount of growth. In other areas, there was no considerable change in the total number of shops, but increasing and decreasing markets had a complexity that depended on clothing types.

Diamond-like Carbon Tribological Endurance using an Energetic Approach

  • Alkelae, Fathia;Jun, Tea-Sung
    • Tribology and Lubricants
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    • v.37 no.5
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    • pp.179-188
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    • 2021
  • Reputed for their low friction coefficient and wear protection effect, diamond-like carbon (DLC) materials are considered amongst the most important lubricant coatings for tribological applications. In this framework, this investigation aims to elucidate the effect of a few operating parameters, such as applied stress and sliding amplitude on the friction lifetime of DLC coatings. Fretting wear tests are conducted using a 12.7 mm radius counterpart of 52100 steel balls slid against a substrate of the same material coated with a 2 ㎛ thickness DLC. Approximately, 5 to 57 N force is applied, generating a maximum Hertzian contact pressure of 430 to 662 MPa, corresponding to the applied force. The coefficient of friction (CoF) generates three regimes, first a running-in period regime, followed by a steady-state evolution regime, and finally a progressive increase of the CoF reaching the steel CoF value, as an indicator of reaching the substrate. To track the wear scenario, interrupted tests are performed with analysis combining scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), 3D profilometer and micro-Raman spectroscopy. The results show two endurance values: one characterizing the coating failure (Nc1), and the other (Nc2) indicating the friction failure which is situated where the CoF reaches a threshold value of μth = 0.3 in the third regime. The Archard energy density factor is used to determine the two endurance values (Nc1, Nc2). Based on this approach, a master curve is established delimitating both the coating and the friction endurances.

Design of a Pressure Feedback Controller for Hydraulic Excavator Pilot System with EPPRVs (EPPRV 적용 굴착기 파일롯 시스템 압력 피드백 제어기 설계)

  • Seungjin Yoo;Cheol-Gyu Park;Seung-Han You
    • Journal of Drive and Control
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    • v.21 no.3
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    • pp.9-19
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    • 2024
  • Many modern hydraulic excavators now use EPPRVs (Electronic Proportional Pressure Reducing Valves) in their pilot systems to control the spool displacement of the main hydraulic system. However, the performance of these systems is often limited by factors such as magnetic hysteresis, mechanical wear, and transient responses influenced by operating conditions and component installation. This paper presents a pressure feedback controller for excavator pilot systems that utilize EPPRVs. This controller significantly reduces steady-state pressure control errors and mitigates the hysteresis effects commonly seen in traditional open-loop systems. To achieve this, we integrated EPPRVs with the main hydraulic valve and injected a chirp signal into the solenoid current. By doing so, we were able to measure the frequency response of the pilot system across different operating pressures and estimate the system dynamics model. Using these models, we designed a set of PI pressure feedback controllers that are guaranteed to be stable. These controllers were then integrated with a gain scheduler based on a lookup table. Experimental results demonstrate that when the developed pressure feedback controller is incorporated into the conventional open-loop controller, it effectively reduces steady-state pressure control errors and mitigates hysteresis.

A study on the calculation of forced axial vibration with damping for the marine diesel engine shafting by the mechanical impedance method (기계적 임피던스법에 의한 박용디젤기관 추진축계의 강제감쇠종진동 계산에 관한 연구)

  • 박현호;김의간;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.11 no.2
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    • pp.51-60
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    • 1987
  • Recently, the problem of the axial vibration for the marine diesel engine shafting has become important due to the increased exciting forces resulting from high supercharging and large output, and the reduced natural frequencies resulting from long stroke and show speed. The effects of the axial vibration on the propulsion shafting induce cracks of the connecting point of crankpin and crankarm, the severe wear of thrust bearing, the fatigue failure of each fixing bolt and jointed parts, the hull and local hull vibrations, and also the wear and the noise due to intense hammering phenomena of thrust collar. Therefore, each classification society requires the calculation of natural frequencies and their amplitudes and also measurements of the forced damped axial vibration. At present, the technical and theoretical level is at the stage of estimating the resonant points and their maximum displacements, but the estimated displacements of the resonant points are not so reliable as the torsional one. In this study, induced stresses and amplitudes of the forced damped axial vibration are calculated. For this purpose, the equation of forced axial vibration with damping for the propulsion shafting is derived and its steady-state response is calculated by the mechanical impedance method. A computer program for above calculations is developed. The measured values are analyzed and the calculated results are compared with the measured ones. They show fairly good agreements and the reliability of developed program is confirmed.

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Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

Optimal Replacement Policies for the Availability of a Repairable System (수리 가능한 시스템의 가용도를 위한 최적 교체정책)

  • Cha, Ji-Hwan
    • Journal of Applied Reliability
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    • v.5 no.3
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    • pp.373-379
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    • 2005
  • In many cases, it is more practical and economical to repair a system than to replace the whole system or to perform a complete overhaul when the system fails. Two basic replacement policies were proposed by Barlow and Hunter(1960) and Morimura (1970), in which the minimal repair times are identically distributed. But, as Lam(1988) pointed out, in many cases of deteriorating system, in view of ageing and cumulative wear, the repair time will tend to be longer and longer. In this note, the two basic replacement policies are considered for a repairable system with linearly increasing repair times. Optimal policies, which maximize the steady state availability of the system, are obtained for the Weibull failure rate case.

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Development of Piezoelectric Motor Using Momentum Generated by bimorph (바이모프의 생성 운동량을 이용한 압전 모터의 개발)

  • Choi, Hyun-Do;Kim, Jun-Hyung;Kim, Soo-Hyun;Kwak, Yun-Kun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.840-845
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    • 2004
  • In many applications, piezoelectric motor has been used in the areas where excellent controllability, fine position resolution are required or magnetic field noise should be eliminated. However the piezoelectric motor has two major demerits. One is difficulty in maintaining vibration amplitude constantly with temperature rise and wear, and the other is heat generation induced by dielectric and mechanical loss. In this thesis, piezoelectric motor to overcome these problems is proposed. And proposed piezoelectric motor is operated using momentum exchange between bimorph and rotor. To maximize steady state velocity and static torque of proposed motor, the guideline is established using two bimorph models. Then the guideline is partially proved by comparison between simulation and experiment. There was no heat generation in the few hours of experiments.

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Synthesis and Tribological Behavior of Nanocomposite Polymer Layers

  • Tsukruk, V.V.;Ahn, Hyo-Sok;Julthongpiput, D.;Kim, Doo-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.51-52
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    • 2002
  • We report results on microtribological studies of chemically grafted nanoscale polymer layers of different architecture with thickness below 30 nm. We have fabricated the molecular lubrication coatings from elastomeric tri-block copolymers and tested two different designs of corresponding nanocomposite coatings. We observed a significant reduction of friction forces and an increase of the wear stability when a minute amount of oil was trapped within the grafted polymer layer. These polymer gel layers exhibited a very steady friction response and a small value of the coefficient of friction as compared to the initial polymer coating. A polymer 'triplex' coating has been formed by a multiple grafting technique. The unique design of this layer Includes a hard-soft-hard architecture with a compliant rubber interlayer mediating localized stresses transferred through the topmost hard layer. This architecture provides a non-linear mechanical response under a normal compression stress and allows additional dissipation of mechanical energy via the elastic rubber interlayer.

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