• Title/Summary/Keyword: static seal

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Static Characteristic Analysis of Mechanical Face Seal Used for Boiler Feedwater Pump (보일러 급수 펌프용 미케니컬 페이스 실의 정특성 해석)

  • Kim, Dong-Wook;Jin, Sung-Sik;Kim, Jun-Ho;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.230-239
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    • 2010
  • Mechanical face seal installed in boiler feedwater pump prevents leakage of working fluid using thin fluid film between stator and rotor. If the leakage of working fluid exceeds the allowable volume, serious malfunction of boiler feedwater pump will be happen. The thinner fluid film exists between stator and rotor, the less working fluid leaks out. However, if the thickness of fluid film is not enough, the wear of seal face will be increased. And it causes the decrease in life of mechanical face seal. Therefore appropriate design is necessary to maximize the performance and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to investigate the static characteristics of wavy mechanical face seals which have 4 different wavy surface profiles on rotor. As a result, opening force, leakage volume of working fluid and friction torque were obtained. For the same minimum film thickness, the static characteristics of mechanical face seal were affected by the wavy surface profile which can change the thickness of working fluid film and pressure distribution.

Analysis of Sealing Effectiveness Based on Spring Stiffness of a Spring-Energized Static Seal (스프링 보강 정적 실의 스프링 강성에 따른 기밀 성능 해석)

  • Jang, Soo Yeon;Sung, In-Ha
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.307-312
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    • 2018
  • Unlike a typical static seals, spring-energized static seals exhibit improvement in leak-tightness by reinforcing the spring inside the aluminum lining. Thus, spring-energized static seals are widely used in various industrial fields, such as aerospace, semiconductors, and petrochemical industries. The primary objective of this study is to develop design guidelines for spring-energized static seals in a wide range of temperatures, including that of cryogenic environments, by analyzing the required performance and influence of design variables through simulations. There are various parameters that can be controlled to design a leak-tight seal. In this study, the finite element analysis (FEA) is performed by controlling the parameters related to the spring and the thickness of the aluminum lining, and the result of the leakage between the seal and the casing is confirmed. Considering the influence of each parameters, all of them are found to be important. However, it is observed that the spring-related variables are more important than the aluminum lining or other variables when complexity is considered. We can identify the threshold value of spring stiffness that changes leak-tight performance of the seal by performing FEA. Simulation results, under the conditions that are considered in this study, show that spring stiffness should be at least 3.6 N/m to maintain leak-tightness caused by the sufficient contact force between the aluminum lining and the upper and lower casings.

Cryogenic leak test of LOX pump static seals (산화제펌프 스태틱 실 극저온 기밀시험)

  • Park, Min-Joo;Jeon, Seong-Min;Yoon, Suk-Hwan;Kim, Jin-Han
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.73-81
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    • 2009
  • Casing leak tests using three kinds of static seals are performed by simulating test section for a 75 ton thrust class turbopump under ambient and cryogenic temperature environment. As results of application of Conical, PTFE, and C static seals to leak tests, even though they all work in normal temperature condition, only the PTFE and C static seals show good sealing performance in cryogenic condition. However, the Conical static seal fails because of the different thermal expansion rates due to the use of different materials in a LOX pump. It is found that unlike the PTFE and C static seals with sealing surfaces in axial direction, the sealing surface of the Conical static seal is in radial direction that may cause leak when the casings thermally shrink in radial direction. Especially, the C static seal reveals excellent sealing performance even for a used seal.

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Theoretical research of Static Characteristics of Bump Floating Ring Seal (범프 플로팅 링 실의 정특성에 대한 해석적 연구)

  • Kim, Kyoung-Wook;Chung, Jin-Taek;Kim, Chang-Ho;Lee, Young-Bok
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.140-146
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    • 2008
  • The floating ring seal which is used in the high pressure turbo pump is frequently used in the oxidizer pump and the fuel pump of the turbo pump of the liquid propulsion rocket, because it is able to minimize clearance to decrease the leakage flow rate. But, the floating ring seal has a tendency to increase instability in decreasing eccentricity ratio. To complement this weakness, it is devised bump floating ring seal which is inserted bump in the outer surface. It has various experiment results. But the theoretical study of the bump floating ring seal didn't investigated yet. In this paper, we analyse about static characteristics of bump floating ring seal, compared previous experimental results. To analyze the characteristic of bump floating ring seal, we coupled perturbation method of floating ring seal and FEM of bump foil.

Time Dependent Extension and Failure Analysis of Structural Adhesive Assemblies Under Static Load Conditions

  • Young, Patrick H.;Miller, Zachary K.;Gwasdacus, Jeffrey M.
    • Journal of Adhesion and Interface
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    • v.21 no.1
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    • pp.6-13
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    • 2020
  • The objective of the current study is to characterize the long-term stability and efficacy of a structural adhesive assembly under static load. An apparatus was designed to be used in the Instron tensile test machine that would allow for real time modeling of the failure characteristics of an assembly utilizing a moisture- cure adhesive which was bonded to concrete. A regression model was developed that followed a linear - natural log function which was used to predict the expected life of the assembly. Evaluations at different curing times confirmed the structure was more robust with longer cure durations prior to loading. Finally, the results show that under the conditions the assembly was tested, there was only a small amount of inelastic creep and the regression models demonstrated the potential for a stable structure lasting several decades.

A Study on the Static Characteristics of Spiral Grooved Seals (Spiral Groove Seal의 靜特性에 관한 연구)

  • Yang, Bo-suk;Iwatsubo, Takuzo
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.30-38
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    • 1986
  • In the paper, static characteristics of spiral grooved seal is theoretically obtained by Using Navier-Stokes equation. In the analysis, inertia term of fluid is considered and the flow and pressure in the steady state are obtained for the groove direction and vertical to the groove direction. As the journal rotating frequency increases, the leakage flow decreases. Therefore, zero net leakage flow is possible at the region of some rotating frequency.

Rotordynamic and Leakage Analysis for Eccentric Annular Seal (편심된 펌프 실의 누설 및 회전체동역학적 해석)

  • Ha, Tae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.2 s.11
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    • pp.15-21
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    • 2001
  • Basic equations and their solution procedure we derived for the analysis of an annular pump seal in which the rotor has a large static displacement from the centered position. The Bulk-flow is assumed for a control volume set in the seal clearance and the flow is assumed to be completely turbulent in axial and circumferential direction. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses in the control volume. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion about an eccentric position. Flow variables are expanded by using Fourier series for the solution procedure. Integration of the resultant first-order pressure distribution along and around the seal defines the 12 elements of rotordynamic coefficients of the eccentric annular pump seal. The results of leakage and rotordynamic coefficients aye presented and compared with the Marquette's experimental results and the San Andres' theoretical analysis.

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Analysis of Check Valve Seal for CNG Vehicle Fuel Supply Line (CNG차량의 연료공급라인용 Check Valve Seal의 거동해석)

  • Yoo, Jae-Chan;Yeo, Kyeong-Mo;Kang, Byeong-Roo;Park, Tae-Jo
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.329-334
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    • 2006
  • In CNG (Compressed natural gas) fuel supply line, whose main components are receptacle and check valve are used to charge high pressure gas to the tank of NGV (Natural gas vehicle). It is reported that the seal is separated occasionally form valve seat and results in blockage of gas flow. In this paper, MARC is used to investigate the reasons of seal separation and suggest design improvements. The static gas pressure distributions acting on the seal which calculated using FLUENT are considered to investigate accurate seal deformation behaviors. Deformed seal shapes are obtained for various amounts of seal interference and its location, gas pressure distributions and Young's modulus of the rubber used. The results showed that the reasons of seal separation problems are verified theoretically, and suggested examples of new design method. Therefore the present numerical methods can be applied in designing and performance analysis of rubber seals adopted in high pressure fluid machineries.

Characteristics of the Sealing Pressure of a Magnetic Fluid Shaft Seal for Intra-Cardiac Axial Flow Blood Pumps (심장 내 이식형 축류 혈액 펌프용 자성 유체 축봉의 내압 특성)

  • KIM, Dong-Wook;Mitamura , Yoshinori
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.10
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    • pp.477-482
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    • 2002
  • One of the key technologic requirements for rotary blood pumps is the sealing of the motor shaft. A mechanical seal, a journal bearing, magnetic coupling, and magnetic suspension have been developed, but they have drawbacks such as wear, thrombus formation, and power consumption. A magnetic fluid seal is durable, simple, and non power consumptive. Long-term experiments confirmed these advantages. The seal body was composed of a Nd-Fe-B magnet and two pole pieces; the seal was formed by injecting magnetic fluid into the gap (50${\mu}m$) between the pole pieces and the motor shaft. To contain the ferro-fluid in the seal and to minimize the possibility of magnetic fluid making contact with blood, a shield with a small cavity was attached to the pole piece. While submerged in blood, the sealing pressure of the seal was measured and found to be 31kPa with magnetic fluid LS-40 (saturated magnetization, 24.3 KA/m) at a motor speed of 10,000 rpm and 53kPa under static conditions(0mmHg). The specially designed magnetic fluid seal for keeping liquids out is useful for axial flow blood pumps. The magnetic fluid seal was incorporated into an intra-cardiac axial flow blood pump.

Rotordynamic and Leakage Analysis for Eccentric Annular Seal (편심된 실의 누설량 및 동특성계수 해석)

  • 하태웅;이용복;김창호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.528-534
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    • 2001
  • Basic equations and its solution procedure are derived for the analysis of an annular pump seal in which the rotor has a large static displacement from the centered position. The Bulk-flow is assumed for a control volume set in the seal clearance and the flow is assumed to be completely turbulent in axial and circumferential direction. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses in the control volume. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion about an eccentric position. Flow variables are expanded by using Fourier series for the solution procedure. Integration of the resultant first-order pressure distribution along and around the seal defines the 12 elements of rotordynamic coefficients of the eccentric annular pump seal. The results of leakage and rotordynamic coefficients are presented and compared with the Marquette's experimental results and the San Andres' theoretical analysis.

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