• Title/Summary/Keyword: staged combustion

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Results of Cold Flow Test and Design of Injectors for Oxidizer-rich Preburner (산화제 과잉 예연소기용 분사기 설계 및 수류 시험 결과)

  • So, YoonSeok;Woo, SeongPil;Lee, Kwang-Jin;Yu, ByungIl;Kim, Jinhyung;Cho, Hwangrae;Bang, Jeongsuk;Han, YeongMin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.1
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    • pp.52-57
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    • 2018
  • This paper presents the design and cold flow test results of oxidizer-rich preburner injectors for a 9 tonf-class staged combustion engine cycle. Three types of coaxial swirl injectors were designed, and 12 injectors were designed for each type. The diameters of the fuel tangential holes are identical. The diameters of the oxidizer tangential holes were varied to investigate the influence of combustion in the oxidizer-rich preburner according to the momentum ratio of the gas oxidizer generated from combustion in the injector chamber and liquid oxidizer through the cooling channel. It will be verified through a powerpack and combustion test using an oxidizer-rich preburner. In the cold flow test, the fuel flow rate and oxidizer tangential hole flow rate reached the target value based on the designed differential pressure.

Performance Evaluation of a Multistage-Cyclone Pre-heating Calciner and a Rotary Kiln Calciner: Case of a Cement Process (다단사이클론 예열소성로와 로터리킬른 소성로의 성능 모형평가: 시멘트공정사례)

  • Eom, Taegyu;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.20 no.2
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    • pp.14-27
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    • 2015
  • Calcination, which represents thermal decomposition of $CaCO_3$, is the key reaction in a cement process. Some reactions including heating-up also take place simultaneously in the calcination reactors. Basic thermal performance and dimensions of the reactors in two cases, which are a rotary kiln wih a four-stage cyclone pre-heater and a simple single rotary kiln, were compared. To employ the heat transfer, mass transfer and reaction rate as well as calcination, one-dimensional modeling was conducted in each case. Some simplification about the reactors was described, however, the reliable Nusselt number and heat transfer coefficients on the reactors were used to make results reliable.

Strength Experimets on Head and Cooling Channel Specimens of a Preburner (예연소기 헤드 및 냉각채널 시편 강도 시험)

  • Yoo, Jae-Han;Moon, In-Sang;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.636-641
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    • 2010
  • A preburner for the staged combustion in the high performance liquid rocket engine is being developed and strength experiments and finite element analyses on specimens, which simulate the brazing joint of the preburner, were performed and the results were compared. One specimen simulate the joints near oxygen injectors of head by the funance brazing and two specimens the joints of the combustion chamber cooling channel by vacuum brazing. The experiments were burst ones with strain gauges.

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A Study on Stratified Charge GDI Engine Development - Combustion Analysis according to the Variations of Injection Pressure and Load - (연소실 직접분사식 성층급기 가솔린기관 개발에 관한 연구 - 연료분사압력과 부하변동에 따른 연소특성 해석 -)

  • Lee, Sang Man;Jeong, Young Sik;Chae, Jae Ou
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.9
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    • pp.1317-1324
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    • 1998
  • In general, DI gasoline engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance and lower emissions due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. In order to apply the concept of stratified charge into direct injection gasoline engine, some kinds of methodologies have been adapted in various papers. In this study, a reflector was adapted around the injector nozzle to apply the concept of stratified charge combustion which leads the air-fuel mixture to be rich near spark plug. Therefore, the mixture near the spark plug is locally rich to ignite while the lean mixture is wholly introduced into the combustion chamber. The characteristics of combustion is analyzed with the variations of fuel injection pressure and load in a stratified -charge direct injection single cylinder gasoline engine. The obtained results are summarized as follows ; 1. The MBT spark timing approached to TDC with the increase of load on account of the increase of evaporation energy, but has little relation with fuel injection pressure. 2. The stratification effects are apparent with the increase of injection pressure. It is considered by the development of secondary diffusive combustion and the increase of heat release of same region, but proceed rapidly than diesel engine. Especially, in the case of high pressure injection (l70bar) and high load (3.0kgf m), the diffusive combustion parts are developed excessively and results in the decrease of peak pressure than in the case of middle load. 3. The index of engine stability, COVimep value, is drastically decreased with the increase of load. 4. To get better performance of DI gasoline engine development, staged optimizaion must be needed such as injection pressure, reflector, intake swirl, injection timing, chamber shape, ignition system and so on. In this study, the I50bar injection pressure is appeared as the optimum.

A Methodology for Estimating Reliability and Development Cost of a New Liquid Rocket Engine -focused on Staged Combustion Cycle with LOX/LH2 (액체로켓엔진의 신뢰도 및 개발비용 추정 방법 -LOX/LH2 다단연소 사이클을 중심으로)

  • Kim, Kyungmee O.;Hwang, Junwoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.5
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    • pp.437-443
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    • 2014
  • Engine is one of the most important parts in a rocket for completing its mission successfully. In this paper, we provide a methodology for estimating reliability and development cost of a liquid rocket engine newly developed. To estimate reliability, a baseline engine is selected considering factors whose effects on reliability are unquantifiable. Then reliability of a baseline engine is adjusted to reflect the effect of factors that can be modeled quantitatively. Using the previous Transcost engine cost expressed in terms of mass and the number of hot firing tests, the engine development cost is reexpressed in reliability and thrust requirements. Finally, a numerical example is given to illustrate the application of the methodology to a turbopump rocket engine using staged combustion cycle with LOX/LH2 propellant.

Korean Reusable Launch Vehicle Development Strategy Using SpaceX's Strategy (SpaceX의 전략을 활용한 한국형 재사용 발사체 개발 전략)

  • Lee, Keum-Oh;Lee, Junseong;Park, Soon-Young;Roh, Woong-Rae;Im, Sung-Hyuck;Nam, Gi-Won;Seo, Daeban
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.3
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    • pp.101-112
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    • 2021
  • SpaceX shows various strategies such as constructing various payload portfolio through the reuse of Falcon 9 and Falcon Heavy, constructing the launch vehicles using one type of engine, the transition from kerosene engine to methane engine, and the use of 3D printing. In this study, launch vehicle proposals that can cover a variety of payloads and trajectories from KOMPSAT to GEO-KOMPSAT were constructed, and ten launch vehicles using kerosene gas generator cycle engine, kerosene staged-combustion cycle engine, and methane staged-combustion cycle engine were reviewed. Of the ten launch vehicles, the reusable launch vehicle using a 35-ton methane engine was rated as the best in terms of development potential.

SNCR Application to Diesel Engine DeNOx under Combustion-driven Flow Reactor Conditions

  • Nam, Chang-Mo;Gibbs, Bernard M.
    • Journal of Environmental Science International
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    • v.21 no.7
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    • pp.769-778
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    • 2012
  • Diesel DeNOx experiments using the SNCR process were performed by directly injecting NH3 into a simulated engine cylinder (966 $cm^3$) for which a diesel fuelled combustion-driven flow reactor was designed by simulating diesel engine geometry, temperature profiles, aerodynamics and combustion products. A wide range of air/fuel mixtures (A/F=20~45) were combusted for oxidizing diesel flue gas conditions where an initial NOx levels were 250~900 ppm and molar ratios (${\beta}=NH_3/NOx$) ranged from 0.5~2.0 for NOx reduction tests. Effective NOx reduction occurred over a temperature range of 1100~1350 K at cylinder injections where about 34% NOx reduction was achieved with ${\beta}$=1.5 and cylinder cooling at optimum flow conditions. The effects of simulated engine cylinder and exhaust parts, initial NOx levels, molar ratios and engine speeds on NOx reduction potential are discussed following temperature gradients and diesel engine environments. A staged injection by $NH_3$ and diesel fuel additive is tested for further NOx reduction, and more discussed for practical implication.

A Study on the Temperature Distribution at the Exit of Oxygen Rich Preburners (산화제 과잉 예연소기 후단 온도분포 연구)

  • Moon, Insang;Ha, Seug-Up;Lee, SunMee;Lee, Soo Yong
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.27-34
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    • 2013
  • A preburner is one of the key components for a staged combustion cycle engine fueled by kerosene and Lox. Since it has oxygen rich combustion inside, temperature control is very crucial. The temperature of the exhaust gas should be low enough not to burn turbine blade and yet high to keep the efficiency high. In addition temporal and spatial deviations also managed strictly. Conventionally, the required average and maximum temperature are determined by engine system and the preburner should be developed to meet the criteria. Currently being developed preburner has 50K spatial temperature deviation requirement. It was estimated by numerical simulations and proven by tests. The numerical analysis were done with both supercritical condition and normal conditions. The tests results showed that the temperature deviations were less than expected, and the results from the test and simulations were well agreed when the supercritical conditions were considered. Above all, since the gas temperature created by the preburner is very stable with minimum deviation, the preburner developed can be used to drive a turbine and for gas-liquid combustion chambers.

The Effect of Biomass Reburning with Rice Husk on NOx Reduction in Light Oil Flame (경유 화염에서 왕겨를 이용한 바이오매스 재연소의 NOx 저감 효과)

  • Kim, Se-Won;Shin, Myeung-Chul;Lee, Chang-Yeop
    • Journal of the Korean Society of Combustion
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    • v.14 no.4
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    • pp.17-24
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    • 2009
  • Reburning is one of the most useful technologies for reducing nitric oxide in economically and technically. The reburning process was demonstrated as an effective NOx reduction method through injection of a secondary hydrocarbon fuel. An experimental study has been conducted to evaluate the effect of biomass reburning on NOx and CO formation in a light oil flamed combustion furnace. Reburning tests on NOx reduction of air-carried rice husk powder as the reburn fuel and light oil as the main fuel were performed in flames stabilized by a co-flow swirl and fuel staged burner, which was mounted at the front of the furnace. The results included flue gas emissions and temperature distribution in the furnace for several kinds of experimental conditions. It was observed clearly that NOx concentrations in the exhaust have considerably decreased due to effect of biomass reburning. The maximum NOx reduction rate was 42% when the reburn fuel fraction was 0.18. The CO emissions were kept under 42 ppmv in all experimental tests. And this paper makes clear that in order to decrease NOx concentration in the exhaust when the biomass reburning system is adapted, the control of some factors such as reburn fuel fraction and reburn zone fraction is very important.

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Research on the Low-Frequency Combustion Characteristics of an Oxygen-Rich Preburner (산화제 과잉 예연소기 저주파 연소특성 연구)

  • Moon, Insang;Moon, Ilyoon;Ha, Seong-Up
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.1
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    • pp.89-96
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    • 2013
  • Combustion pressures were measured to study combustion stability for an oxygen rich preburner by both of static and dynamic pressure sensors. The resolutions of each static and dynamic pressure sensor are the 1,000 Hz and 25,600 Hz, respectively. The nominal combustion pressure of the preburner was 200 bar but 80 bar was used at the several initial tests for the safety reason. Two stage ignition was applied to reduce the ignition impact for every tests including the tests with 200 bar combustion pressure. The tests lasted for 10 sec. max. and a little fluctuations of pressure was observed during the main mode. The measured pressures were studied by FFT analysis and no noticeable frequency coupling was found. Thus the preburner can be regarded as stable and it can be utilized for further study on staged combustion cycle liquid rocket engine.