• Title/Summary/Keyword: staged combustion

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Effect of a Multi Air-staged Burner on NOx Formation and Heat Transfer in Furnace Adopted the Reburning Process (재연소 과정을 적용한 연소로에서 공기 다단 연소기의 NOx 발생 및 열전달에 대한 효과)

  • Kim, Hyuk-Su;Baek, Seung-Wook;Lee, Chang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.9 s.252
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    • pp.842-849
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    • 2006
  • An experimental study has been conducted to investigate the effects of a multi air-staged burner on NOx formation and heat transfer in a 15kW large-scale laboratory furnace adopted the reburning process. The reburn fuel as well as burnout air was injected from each nozzle attached at the wall of the cylindrical furnace. Fuel in both main burner and reburn nozzle was LPG (Liquefied Petroleum Gas). The paper reports the influences on NOx reduction of reburn fuel fraction in reburning zone. Temperature distribution inside the overall region as well as total heat flux at the wall of the furnace has been measured to examine the heat transfer characteristics due to the reburning process. For comparison, the reburning effects were examined for a combustor with two types of burner; a regular single staged burner and a multi-air staged burner. A gas analysis was also performed to evaluate an appropriate condition for NOx emission in a primary zone for the excess air ratio of 1.1. As a result, combustion efficiency expected to become more efficient due to the reduction of heat loss in burnout zone decrease when multi air-staged burner in furnace adopted reburning technology was used.

Numerical Study of the Cooling Channel of the Preburner for a Small Liquid Rocket Engine (소형 액체로켓엔진용 예연소기 냉각채널 유동해석)

  • Moon, In-Sang;Shin, Kang-Chang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.21-24
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    • 2010
  • The cooling channel of the preburner for staged combustion engines was studied. The combustion pressure of the researched preburner is about 210 bar which is very high compared with the engines of the Korean Launch Vechicle and 30 ton class liquid rocket engines developed as a pre-research program. Also, the combustion is an oxygen rich process unlike the gas generators of open cycle kerosene engines. Thus the cooling process is very important to make the preburner stable. Many configurations for the preburner were developed and numerically analyzed. As a result, the pressure loss could be reached below the target.

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Design Point Operating Characteristics of an Oxidizer Rich Preburner (산화제 과잉 예연소기 설계점 운영 특성)

  • Moon, Ilyoon;Moon, Insang;Kang, Sang Hun;Ha, Seong-Up;Lee, Soo Young
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.4
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    • pp.81-88
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    • 2013
  • It was designed and tested at the design point that an oxidizer rich preburner for a staged combustion liquid rocket engine propelled by kerosene and LOx. The oxidizer rich preburner was designed as some of LOx injected from the mixing head was burned with kerosene and the rest of LOx injected from injection holes in the regenerative cooling chamber was vaporized by combustion gas. The preburner is operated at OF ratio of 60 and combustion pressure of 20 MPa. The Preburner has a honey-comb type mixing head with simplex swirl injectors, a turbulence ring improving combustion stability and uniformity of product gas temperature distribution, and a nozzle simulating the duct. With the combustion test results at the design point, the oxidizer rich preburner showed high combustion stability and uniformity of product gas temperature distribution.

An Elementary Study on the Combustion Mechanism of Levitated Droplet Clusters by Ultrasonic Wave (초음파를 이용한 부상유적군의 연소기구에 관한 기초연구)

  • Jung, Jin-Do;Kim, Seung-Mo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.8
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    • pp.1191-1199
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    • 2003
  • This paper describes to observe the combustion process of only one droplet cluster. In this study, liquid fuel was atomized by ultrasonic wave to form an acoustically levitated droplet cluster. In order to elucidate the detailed structure of burning process of the droplet cluster, laser tomography method was applied. Time-series planar images of fuel droplets were processed and diameter of the each droplet was calculated based on the Mie-scattering theory. Using these data, the modified droplet group combustion number was estimated in time-series. As the result, when the internal droplet group combustion occur, the modified group combustion number dose not decrease monotonically, but show a tow-staged decreasing process. In all case of combustion process, combustion reactions were measured two types that combustion speed was fast and slow. It was casued by difference of concentration degree and droplet size distribution.

Combustion Characteristics in a Two-staged Microcombustor for a Micro Reformer System (초소형 리포머용 2단 초소형 연소기 내 연소특성에 관한 연구)

  • Kim, Ki-Baek;Kwon, Oh-Chae
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2238-2243
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    • 2007
  • A new microcombustor configuration for a micro fuel-cell reformer integrated with a micro evaporator was studied experimentally and computationally. The present microcombustor is simply cylindrical to be easily fabricated but two-staged, expending downstream, to feasibly control ignition and stable burning. Results show that the aspect ratio of the first stage and the wall thickness of the microcombustors substantially affect ignition and thermal characteristics. For the optimized design conditions, a premixed microflame was easily ignited in the expanded second stage combustor, moved into the smaller first stage combustor, and finally stabilized therein. The measured and predicted temperature distributions across the microcombustor walls indicated that heat generated in the microcombustor is well transferred. Thus, the present microcombustor configuration could be applied to the practical micro reformers integrated with a micro evaporator for use of fuel cells.

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Operating Characteristics of Pilot Scale Multi-Staged Waste Pyrolysis & Gasification System (파일럿 규모의 폐기물 다단열분해 가스화시스템의 운전특성)

  • Lee, Jeong-Woo;Yu, Tae-U;Bang, Byeong-Ryeol;Moon, Ji-Hong;Lee, Jae-Uk;Park, Sang-Shin;Kim, Nack-Joo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.331-335
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    • 2009
  • A novel multi-staged waste pyrolysis & gasification system of pilot scale (~1 ton/day) is designed and constructed in Korea Institute of Industrial Technology. The pyrolysis & gasification system is composed of pyrolysis & gasification system, syngas reformer, syngas cleaning system, gas engine power generation system and co-combustion system. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. As a result, We can produce syngas with a calorific value of ~4000 kcal/$Nm^3$ and cold gas efficiency of the system is more than 55 % in case of waste plastic and oxygen as a gasifying agent.

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Ignition Test of an Oxidizer Rich Preburner (산화제과잉 예연소기 점화시험)

  • Moon, Il-Yoon;Moon, In-Sang;Yoo, Jae-Han;Jeon, Jae-Hyoung;Lee, Seon-Mi;Hong, Moon-Geun;Ha, Seong-Up;Kang, Sang-Hun;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.869-872
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    • 2011
  • Ignition tests of an oxidizer rich preburner for a staged combustion cycle liquid rocket engine were performed to evaluate combustion performance. Design operation conditions of the tested oxidizer rich preburner are about 60 of OF ratio and 20 MPa of combustion pressure. The entire kerosene and some LOx injected into the mixing head is burned in combustion chamber and the remaining LOx injected through center holes of combustion chamber is vaporized. Full flow ignition method with hypergolic fuel was used. Each propellant was supplied in two stages for soft ignition. Test results, low frequency oscillation was occurred in low flow rate conditions under 45% of design flow rate. Stable ignition in the course of design combustion pressure was able to induce by minimization of low flow rate ignition region to escape low frequency oscillation.

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Combustion Characteristics of RDF in a 30kg/hr Scale Pyrolysis Melting Incinerator (30kg/hr급 열분해 용융소각로용 연소실에서 RDF의 연소 특성)

  • Jeon, Byoung-Il;Park, Sang-Uk;Shin, Dong-Hun;Ryu, Tae-Woo;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.10 no.1
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    • pp.27-36
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    • 2005
  • In this study, we investigated characteristics of a gas flow and a combustion property during the combustion of a RDF in a pyrolysis melting incinerator with disposal rate of 30 kg/hr. The RDF was pyrolyzed through the pyrolysis chamber at $600^{\circ}C$ of the chamber surface without oxygen condition. The pyrolysis gas was injected in the combustion chamber. It was burned by means of the staged combustion that was injecting secondary and tertiary air in the combustor. We measured the temperatures and the gas components in the combustion chamber while maintaining the air-fuel ratio of 1.3. Finally, we confirm that additional air injection, secondary and tertiary air ratio, was the most important factor to reduce NOx.

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Studies on Coal Combustion Characteristics and NOx Emission and Reduction in the Drop Tube Furnace (DTF를 이용한 석탄연소특성과 NOx 발생 및 저감에 관한 연구)

  • Han, Woong;Park, Chu-Sik;Choi, Sang-Il;Lee, Ik-Hyung;Yang, Hyun-Soo
    • Journal of the Korean Society of Combustion
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    • v.4 no.2
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    • pp.85-95
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    • 1999
  • The objective of this study was to obtain basic data for the staged combustion toward the NOx reduction in coal combustion. Combustion and NOx emission/reduction were investigated by using DTF. NOx emission was decreased with decreasing air ratio and with increasing volatile content in coal. In particular, effective NOx reduction was achieved at high temperature at the onset of combustion with fuel rich condition.

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Startup Analysis of Staged Combustion Cycle Engine Powerpack (다단연소사이클 엔진 파워팩 시동해석)

  • Lee, Suji;Moon, Insang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.3
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    • pp.1-8
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    • 2016
  • It was examined that start-up characteristics of a staged combustion cycle engine powerpack. Among various parameters, valve opening time was considered as a main factor affecting the start-up characteristics. Using monte-carlo method, characteristics variation was analyzed when the valve opening time deviates from the nominal value. As a result, the main fuel valve opening time and the start turbine ending time were significant associated with the startup characteristics. When separating main fuel valve opening time and start turbine stop time, main fuel valve opening time was an important factor. For stable operation, the main fuel valve opening time must be set one second before after driving the start turbine. Likewise, it was confirmed that the startup analysis can suggest an appropriate startup sequence for a stable startup.