• 제목/요약/키워드: spring steel

검색결과 351건 처리시간 0.03초

차량용 스프링강의 피로균열진전에 미치는 압축잔류응력의 영향 (The Effect of Compressive Residual Stress on The Fatigue life in Spring Steel for vehicles)

  • 박경동;하경준;박형동
    • Journal of Advanced Marine Engineering and Technology
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    • 제27권1호
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    • pp.82-90
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    • 2003
  • Nowadays, many components used in machinery industry is required lightness and high strength. The shot-peening method is used in order to improve the fatigue life of spring steel(JIS G SUP-9) which is used in suspension of automobile. The compressive residual is induced in this shot-peening process. This paper investigated the effect of the residual compressive stress on the fatigue crack growth characteristics. Main results are summarized as follows. 1. The fatigue crack growth rate on stage II is conspicuous with the level of compressive residual stress and is dependent on Paris equation. 2. Although the maximum compressive residual stress is deeply and widely formed from surface, it does not improve the fatigue life comparing when maximum compressive residual stress is formed in surface. 3. The threshold stress intensity factor range is increased with increasing compressive residual stress. 4. In fracture surface of fatigue crack growth it is investigated that compressive residual stress remarkably retards fatigue crack growth.

박판 스프링용 탄소공구강대(SK5M)의 기계적 성질에 미치는 뜨임 온도의 영향 (The Effects of the Tempering Temperatures on the Mechanical Properties of the Carbon Tool Steel(SK5M) for Flat Spring)

  • 원시태;심경섭;임철록
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.95-96
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    • 2006
  • This study examined the effects of the tempering temperatures($360-420^{\circ}C$) on the mechanical properties of the carbon tool steel (SK4M) for flat spring. Hardness test, tensile test and fatigue test were performed at room temperature($20^{\circ}C$). The tensile strength and yield strength of $390^{\circ}C\;and\;420^{\circ}C$ tempered SK5M were 0.93-0.97 times and 0.81-0.87 times those of $360^{\circ}C$ tempered SK5M, respectively. The fatigue limit of $360-420^{\circ}C$ tempered SK5M were 35-40% of tensile strength of $360-420^{\circ}C$ tempered SK5M, respectively.

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박판 스프링용 탄소공구강재(SK4M)의 시험온도에 따른 기계적 특성 (The Effects of the Testing Temperatures on the Mechanical Properties of the Carbon Tool Steel(SK4M) for Flat Spring)

  • 류태호;원시태;박상언;임철록
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.693-696
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    • 2002
  • This study examined the effects of the testing temperature on the mechanical properties of the carbon tool steel (SK4M) for flat spring. Hardness test and fatigue test were performed at room temperature ($20^{\circ}C$). Tensile test and creep test were performed at temperature range $20^{\circ}C$ ~$160^{\circ}C$. The micro-vickers hardness values of SK4M was Hv=584. The Elastic modulus, tensile strength and yield strength of SK4M at 160t test temperature were decreased 0.92 time, 0.97 time and 0.82 time those of SK4M at 2$0^{\circ}C$ test temperature, respectively. The maximum creep strain for 100hr at creep temperature ($80^{\circ}C$ ~$160^{\circ}C$) and creep stress ($37.4Kgf/\textrm{mm}^2$ ~$93.6Kgf/\textrm{mm}^2$) was 0.572%. The fatigue limit of SK4M was $94Kgf/\textrm{mm}^2$.

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스프링백 저감을 위한 초고강도강의 국부적 연화 열처리에 따른 미세조직과 기계적 특성 변화에 관한 연구 (Effect of Local Softening for Spring-back Reduction of Ultra High Strength Steel on Microstructure and Mechanical Properties)

  • 박상언;박병학;오명환;강범수;구태완
    • 소성∙가공
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    • 제30권3호
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    • pp.134-141
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    • 2021
  • In order to improve excessive spring-back behavior as a result of the roll forming process using ultra high strength steel (UHSS) sheet, local softening in region of a partial area expected to be deformed on an initial blank is considered in this study. With SPFC1470 UHSS sheet with initial blank thickness of 1.20mm, the local softening is performed with the following conditions: temperatures of 500℃, 550℃, 600℃ and 650℃, and holding time of 20s, 40s, 80s and 160s. Mechanical properties, such as yield stress and tensile strength, as well as elongation, are evaluated through uniaxial tensile tests, while the microstructural characteristics as a result of local softening are also investigated using the heat-treated specimens. As a result, it is shown that the spring-back behavior of the roll-formed prototype was reduced about by 78.9%, when the local softening at about 500℃ was performed for 160s considering the practical manufacturing condition.

국내 철골조 단독주택의 디자인 특성에 관한 연구 (A Study on Design Characteristics of Steel-framed House in Korea)

  • 박준웅;여준기;최무혁
    • 한국주거학회:학술대회논문집
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    • 한국주거학회 2002년도 추계학술발표대회
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    • pp.125-129
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    • 2002
  • Judging from recent aspects of lift, Housing of diverse types are emerzing as the interest of housing quality takes a growing with advanced life-cycle, varity of dweller needs and high-grade consuming patterns. This study is to explore more positive design method of steel-framed house through analysis about the decorative properties, choosing steel-framed house designed by domestic architects after 1990. In conclusion, as actively making use of merits of steel-framed house and making up its faults, it is suggested as a possibility of modern future-types housing

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Optimization of spring back in U-die bending process of sheet metal using ANN and ICA

  • Azqandi, Mojtaba Sheikhi;Nooredin, Navid;Ghoddosian, Ali
    • Structural Engineering and Mechanics
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    • 제65권4호
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    • pp.447-452
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    • 2018
  • The controlling and prediction of spring back is one of the most important factors in sheet metal forming processes which require high dimensional precision. The relationship between effective parameters and spring back phenomenon is highly nonlinear and complicated. Moreover, the objective function is implicit with regard to the design variables. In this paper, first the influence of some effective factors on spring back in U-die bending process was studied through some experiments and then regarding the robustness of artificial neural network (ANN) approach in predicting objectives in mentioned kind of problems, ANN was used to estimate a prediction model of spring back. Eventually, the spring back angle was optimized using the Imperialist Competitive Algorithm (ICA). The results showed that the employment of ANN provides us with less complicated and time-consuming analytical calculations as well as good results with reasonable accuracy.

중탄소 스프링강의 연성에 미치는 미세조직의 영향 (Effects of Microstructure on Ductility of Medium Carbon Spring Steels)

  • 이현권;이상우
    • 열처리공학회지
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    • 제22권2호
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    • pp.80-87
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    • 2009
  • Effects of retained austenite contents on ductility of medium carbon spring steels according to steel alloy compositions and heat treatment conditions were studied. Contents of retained austenite varied with steel compositions and heat treatment conditions, and some retained austenite were found to transform to martensite on stress. Reduction of area (RA) increased with contents of retained austenite, then saturated through its maximum, and subsequently decreased. Increase in RA with retained austenite contents could be due to crack blunting effect by retained austenite on stress, however, more contents of martensite transformed from retained austenite in its higher contents could cause decrease in RA.

Steel processing effects on crash performance of vehicle safety related applications

  • Doruk, Emre
    • Steel and Composite Structures
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    • 제24권3호
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    • pp.351-358
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    • 2017
  • Due to the increasing competition, automotive manufacturers have to manufacture highly safe and light vehicles. The parts which make up the body of the vehicle and absorb the energy in case of a crash, are usually manufactured with sheet metal forming methods such as deep drawing, bending, trimming and spinning. The part may get thinner, thicker, folded, teared, wrinkled and spring back based on the manufacturing conditions during manufacturing and the type of application methods. Transferring these effects which originate from the forming process to the crash simulations that are performed for vehicle safety simulations, makes accurate and reliable results possible. As a part of this study, firstly, the one-step and incremental sheet metal forming analysis (deep drawing + trimming + spring back) of vehicle front bumper beam and crash boxes were conducted. Then, crash performances for cases with and without the effects of sheet metal forming were assessed in the crash analysis of vehicle front bumper beam and crash box. It was detected that the parts absorbed 12.89% more energy in total in cases where the effect of the forming process was included. It was revealed that forming history has a significant effect on the crash performance of the vehicle parts.

재료 물성 모델러와 Abaqus를 활용한 핫 프레스 포밍 후의 보론 강판내 잔류음력의 예측 (Prediction of Residual Stresses in the Boron Steel Sheet after Hot Press Forming using Material Properties Modeler and Abaqus)

  • 지민욱;서영성;김영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.493-496
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    • 2008
  • The residual stress generated in the boron steel blank formed via hot press forming process was predicted by JMatPro, a material property modeler, and Abaqus. The numerical predictions were compared by the experimental measurements obtained by the instrumented indentation. Both the predicted and measured principal stresses monitored at the outer surface of central bending position were qualitatively in good agreement. It was concluded that the residual stresses generated from hot forming process is not negligible as it has been generally assumed, although the spring back deformation is quite small. This should be specially considered from the part design stage since the tensile nature of the residual stress exhibited on the surface may lead to the stress corrosion cracking.

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