• Title/Summary/Keyword: spring steel

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Process Design of Automobile Seat Rail Lower Parts using Ultra-High Strength, DP980 Steel (980MPa급 초고장력 강판을 이용한 자동차용 시트 레일 로어 부품의 성형공정 설계)

  • Park, Dong-Hwan;Tak, Yun-Hak;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.160-167
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    • 2018
  • The purpose of this study is to develop a process for forming a MPa ultra-high strength steel sheet to reduce weight and improve product strength. To do this, we performed the initial process design based on empirical formulas in a handbook and experience of skilled engineers, and researched the effects of major process variables on spring back by analyzing the forming analysis and experimental results. This paper suggests an optimal process design of the seat rail lower parts, using a MPa ultra-high strength steel sheet. This satisfies the dimensional accuracy and strength requirements for the product.

A Study on the Facture Behavior of Laminated Steel Composites at Low Temperature (層狀複合鋼材 의 低溫 破壞擧動 에 관한 硏究)

  • 신창균;염영하
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.130-137
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    • 1983
  • Laminated steel composites are made from spring steel and mild steel by rolling process. Experiments for impact test are carried out and the fracture behavior of laminated steel composites are compared with that of homogeneous steel. Also, fracture models of laminate composites are analyzedby finite element method and the computed fracture stress is compared with experimental results.

Analytical evaluation and study on the springback according to the cross sectional form of 1.2GPa ultra high strength steel plate (1.2GPa급 초고강도강판의 단면 형태에 따른 스프링백에 관한 해석적 평가 및 연구)

  • Lee, Dong-Hwan;Han, Seong-Ryeol;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.17-22
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    • 2019
  • Currently, studies on weight reduction and fuel efficiency increase are the most important topics in the automotive industry and many studies are under way. Among them, weight reduction is the best way to raise fuel efficiency and solve environmental pollution and resource depletion. Materials such as aluminum, magnesium and carbon curing materials can be found in lightweight materials. Among these, research on improvement of bonding technology and manufacturing method of materials and improvement of material properties through study of ultrahigh strength steel sheet is expected to be the biggest part of material weight reduction. As the strength of the ultra hight strength steel sheet increases during forming, it is difficult to obtain the dimensional accuracy as the elastic restoring force increases compared to the hardness or high strength steel sheet. It is known that the spring back phenomenon is affected by various factors depending on the raw material and processing process. We have conducted analytical evaluations and studies to analyze the springback that occurs according to the cross-sectional shape of the ultra high tensile steel sheet.

Review of Transverse Steel Design in Continuously Reinforced Concrete Pavement through Finite Element Analysis (유한요소해석을 이용한 연속철근콘크리트 포장의 횡방향 철근 설계 검토)

  • Choi, Pangil;Ha, Soojun;Chon, Beom Jun;Kil, Yong Su;Won, Moon-Cheol
    • International Journal of Highway Engineering
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    • v.16 no.2
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    • pp.25-34
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    • 2014
  • PURPOSES : This paper numerically evaluates the contribution of transverse steel to the structural behavior of continuously reinforced concrete pavements to understand the role of transverse steel. METHODS : Two-lane continuously reinforced concrete pavements with and without transverse steel were analyzed through finite element analysis with the aid of commercial finite element analysis program DIANA; the difference in their structural behavior such as deflection, joint opening, and stress distribution was then evaluated. Twenty-node brick elements and three-node beam elements were used to model concrete and steel, respectively. Sub-layers were modeled with horizontal and vertical tensionless spring elements. The interactions between steel and surrounding concrete were considered by connecting their nodes with three orthogonal spring elements. Both wheel loading and environmental loading in addition to self-weight were considered. RESULTS : The use of transverse steel in continuously reinforced concrete pavements does not have significant effects on the structural behavior. The surface deflections change very little with the use of transverse steel. The joint opening decreases when transverse steel is used but the reduction is quite small. The transverse concrete stress, rather, increases when transverse steel is used due to the restraint exerted by the steel but the increase is quite small as well. CONCLUSIONS : The main role of transverse steel in continuously reinforced concrete pavements is supporting longitudinal steel and/or controlling unexpected longitudinal cracks rather than enhancing the structural capacity.

Mechanical behavior investigation of steel connections using a modified component method

  • Chen, Shizhe;Pan, Jianrong;Yuan, Hui;Xie, Zhuangning;Wang, Zhan;Dong, Xian
    • Steel and Composite Structures
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    • v.25 no.1
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    • pp.117-126
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    • 2017
  • The component method is an analytical approach for investigating the moment-rotation relationship of steel connections. In this study, the component method was improved from two aspects: (i) load analysis of mechanical model; and (ii) combination of spring elements. An optimized component method with more reasonable component models, spring arrangement position, and boundary conditions was developed using finite element analysis. An experimental testing program in two major-axis and two minor-axis connections under symmetrically loading was carried out to verify this method. The initial rotational stiffness obtained from the optimized component method was consistent with the experimental results. It can be concluded that (i) The coupling stiffness between column and beam flanges significantly affects the effective height of the tensile-column web. (ii) The mechanical properties of the bending components were obtained using an equivalent t-stub model considering the bending capacity of bolts. (iii) Using the optimized mechanical components, the initial rotational stiffness was accurately calculated using the spring system. (iv) The characteristics of moment-rotation relationship for beam to column connections were effectively expressed by the SPRING element analysis model using ABAQUS. The calculations are simpler, and the results are accurate.

The Stability Analysis of Timoshenko Beam-Column on Pasternak Foundation (Pasternak지반 위에 놓인 Timoshenko보-기둥의 안정해석)

  • Lee, Yong-Soo;Lee, Byoung Koo;Kim, Sun Gyun
    • Journal of Korean Society of Steel Construction
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    • v.13 no.1
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    • pp.91-100
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    • 2001
  • This paper is to analyze the stability of Timoshenko beam-column on Pasternak foundation, with the extensional and the rotational spring at center point of span by Finite Element Method. To verify this Finite Element Method, the results by the proposed method are compared with the existing solutionsof Timoshenko beam-column without the extensional and the rotational spring and the shear foundation. The dynamic stability regions are decided by the dynamic stability analysis of Timoshenko beam-column on Pasternak foundation with the extensional and the rotation spring at center point of span.

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Base-isolated building with high-damping spring system subjected to near fault earthquakes

  • Tornello, Miguel Eduardo;Sarrazin, Mauricio
    • Earthquakes and Structures
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    • v.3 no.3_4
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    • pp.315-340
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    • 2012
  • There are many types of seismic isolation devices that are being used today for structural control of earthquake response in buildings. The most commonly used are sliding bearings and elastomeric bearings, the latter with or without lead core. An alternative solution is the use of steel springs combined with viscoelastic fluid dampers, which is the case discussed in this paper. An analytical study of a three-story building supported on helical steel springs and viscoelastic fluid dampers, GERB Control System (GCS), subjected to near-fault earthquakes is presented. Several earthquakes records have been obtained by the acceleration network installed in the isolated building and in its non-isolated twin since they were finished. These experimental results are analysed and discussed. The aim is to show that the spring-based system can be an alternative for base isolation of small building located near active faults.

An Effect of Compressive Residual Stress on a High Temperature Fatigue Crack Propagation Behavior of The Shot-peened Spring Steel (압축잔류응력이 스프링강의 고온환경 피로크랙 진전거동에 미치는 영향)

  • Park, Keyoung-Dong;Jung, Chan-Gi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.117-124
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    • 2002
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, manufacturing process and new materials development for solving the fatigue fracture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in high temperatures($100^{\circ}C,\;150^{\circ}C,\;180^{\circ}C$) was investigated with considering fracture mechanics. So, we can obtain followings. (1) Compressive residual stress is decreased in high temperature, that is, with increasing temperature. (2) The effect of compressive residual stress on fatigue crack growth behavior in high temperature is increased below ${\Delta}K=17{\sim}19MPa\sqrt{m}$. The fatigue crack growth rate is increased with increasing temperature. The fatigue life is decreased with increasing temperature. (3) The dependence of temperature and compressive residual stress on the parameters C and m in Paris' law formed the formulas such as equations (3),(4),(5),(6),(7),(8),(9),(10). (4) It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

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The Effect of Compressive Residual Stress on The Fatigue life in Spring Steel for vehicles (차량용 스프링강의 피로수명에 미치는 압축잔류응력의 영향)

  • Park, Keyoung-Dong;Jung, Chan-Gi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.281-287
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    • 2002
  • Nowadays, many components used in machinery industry is required lightness and high strength. Therefore, the effects of compressive residual stress by shot-peening which is method to improve fatigue lift of spring steel (JISG SUP-9), which used in suspension of automobile, on fatigue crack growth characteristics was investigated with considering fracture mechanics. So, we can obtain followings 1. The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent on Paris equation. 2. Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. 3. The threshold stress intensity factor range is increased with increasing compressive residual stress. 4. In fracture surface of fatigue crack growth it is investigated that compressive residual stress remarkably retards fatigue crack growth.

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