• 제목/요약/키워드: spraying thickness

검색결과 83건 처리시간 0.022초

경사기능성 지르코니아 용사피복층의 열 및 기계적특성 (Thermal and Mechanical Characteristics of Functionally Graded ZrO$_2$ Thermal Spray Coating)

  • 오동현
    • 한국표면공학회지
    • /
    • 제31권2호
    • /
    • pp.91-100
    • /
    • 1998
  • NiCrAlY/YSZ(8wt%$Y_2O_3-ZrO_2$) functionally graded thermal barrier coating (FGC) layers on a Co-base superalloy (HAYNESS 188) substrate were fabstrate were fabicated using Ar shielded single torch air plasma spraying method. Functional grading with the stepwise compositional change throughout layer thickness. Microstructural observation trvealed a successful fabrication of NiCrAlY/YSZ FGC. From the results of the curvature measurement, adhesive strength measurement and thermal shock test for the FGC, it was concluded that the optimum conditions of functionally graded coating layer thinkness and compositional pattern exit to enhance the properties of FGC, which is closely related to the internal residual stess distribution witin it.

  • PDF

Effects of the Nanometer-sized Bismuth Oxide Coating on Shadow Mask

  • Kim, Sang-Mun;Koh, Nam-Je
    • Journal of Information Display
    • /
    • 제6권4호
    • /
    • pp.40-44
    • /
    • 2005
  • Nanometer-sized bismuth oxide with a diameter of about 80 nm was used as a new electron reflection material in a 29" Real Flat CPT. This bismuth oxide was well dispersed over pH8 in slurry. Spray coating was performed clearly and uniformly and was ensured that there was no clogging of shadow mask hole. Coating thickness was expressed to the brightness of chromaticity for the sprayed layer and was also well controlled during the spraying process. Doming was improved by about 10% in spite of the similar coating weight in comparison with the average 3.5 ${\mu}m$ of the conventional bismuth oxide.

Preparation of gas-atomized Fe-based alloy powders and HVOF sprayed coatings

  • Chau, Joseph Lik Hang;Pan, Alfred I-Tsung;Yang, Chih-Chao
    • Advances in materials Research
    • /
    • 제6권4호
    • /
    • pp.343-348
    • /
    • 2017
  • High-pressure gas atomization was employed to prepare the Fe-based $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ alloy powder. The effect of flow rate of atomizing gas on the median powder diameter was studied. The results show that the powder size decreased with increasing the flow rate of atomizing gas. Fe-based alloy coatings with amorphous phase fraction was then prepared by high velocity oxygen fuel spraying (HVOF) of gas atomized $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ powder. Microstructural studies show that the coatings present dense layered structure and low porosity of 0.17% in about $200{\mu}m$ thickness. The Fe-based alloy coating exhibits an average hardness of about 1230 HV. Our results show that the HVOF process results in dense and well-bonded coatings, making it attractive for protective coatings applications.

니켈 코팅된 다이아몬드/금속 복합재의 저온분사 코팅특성 (Characteristics of Ni-coated diamond/Metal Composite Coatings by Cold Spray Deposition)

  • 정동진;김형준;이기안
    • 대한금속재료학회지
    • /
    • 제47권9호
    • /
    • pp.550-557
    • /
    • 2009
  • In this study, bronze or SUS304 powders blended with 10 wt.% diamond particles were used to prepare metal/diamond composite materials deposited by cold spraying. The effects of matrix metal, diamond partical size, and the thickness of the Ni coating on the diamond were studied on Al 6061 substrate. The results showed that the hardness of the metal/diamond composite coating layers was higher than that of the same composite materials when using the sintering method. The fraction of diamond content in the coated layer increased when the metal matrix was soft. When the size of the diamond particles was reduced, the fraction of the diamond particles increased. In addition, in the case of diamond with a thicker Ni-coated layer, the fracturing of diamonds was mitigated in the composite coating layers.

플라즈마 용사방식에 의해 형성된 탄화규소-페라이트 표면층의 마이크로파 흡수특성(I) (Microwave Absorbing Characteristics of Silicon carbide-ferrite surface Films Produced by Plasma-spraying(I))

  • 신동찬;손현
    • 한국통신학회논문지
    • /
    • 제17권6호
    • /
    • pp.580-588
    • /
    • 1992
  • 비행물체에 대한 레이다의 추적 및 탐색거리를 축소시키는 전자방어책의 일환으로 물리적, 기계적 특성이 우수한 전자파 흡수층을 제작하기 위해서 플라즈마 용사방삭을 이용하였다. 이 코팅층은 종래의 M/W흡수층 제작에 사용하던 도전재료인 탄소대신에 탄화규소를, 자성손실재료로는 Ni-Zn ferrite를, 그리고 보지재를 사용하는 대신에 이들 재료분말을 기계적으로 혼합하여 플라즈마 용사코팅으로 모재 표면에 직접 흡수층이 형성되도록 했다. X-band(8~13 GHz)레이다용 탄화규소-페리이트 전자파 흡수체를 실험적으로 설계하고 시험제작하여 전기적 특성을 평가한 결과, -6dB(M/W 에너지 흡수율 75%)의 반사량을 허용한도로 했을경우 약 7.6~8.4%의 대역폭이 얻어졌으며, 최대 흡수두께가 0.5~0.55mm로 매우 양호한 박층형 전자파 흡수체가 얻어졌다.

  • PDF

호흡기를 통한 약액 전달을 위한 진세노사이드 초미세입자 분무장치 제작 (Fabrication of an ultra-fine ginsenoside particle atomizer for drug delivery through respiratory tract)

  • 이병철;박진수;양웅모
    • 대한융합한의학회지
    • /
    • 제2권1호
    • /
    • pp.5-12
    • /
    • 2021
  • Objectives: The purpose of this study is to fabricate an ultra-fine ginsenoside particle atomizer that can provide a new treatment method by delivering ginsenoside components that have a therapeutic effect on respiratory diseases directly to the lungs. Methods: We fabricated the AAO vibrating mesh by using the micromachining process. The starting substrate of an AAO wafer has a 350nm pore diameter with 50㎛ thickness. A photomask having several 5㎛ opening holes with a 100㎛ pitch was used to separate each nanopore nozzle. The photoresist structure was optimized to pattern the nozzle area during the lift-off process precisely. The commercial vibrating mesh was removed from OMRON's NE-U100 product, and the fabricated AAO vibrating mesh was installed. A diluted sample of 20mL with 30% red ginseng concentrate was prepared to atomize from the device. Results: As a result of liquid chromatography analysis before spraying the ginsenoside solution, ginsenoside components such as 20S-Rg3, 20R-Rg3, and Rg5 were detected. After spraying through the AAO vibrating mesh, ginsenosides of the same component could be detected. Conclusion: A nutrient solution containing ginsenosides was successfully sprayed through the AAO vibrating mesh with 350 nm selective pores. In particular, during the atomizing experiment of ginsenoside drug solution having excellent efficacy in respiratory diseases, it was confirmed that atomizing through the AAO vibrating mesh while maintaining most of the active ingredients was carried out.

암절취(岩切取) 훼손(毁損)비탈면에 대한 환경생태적(環境生態的)으로 안정(安定)된 녹화공법(綠化工法)에 관(關)한 연구(硏究)(I) -산림표층토(山林表層土)를 이용(利用)한 녹화토(綠化土)의 효능분석(效能分析)을 위한 실내실험(室內實驗)- (Studies on the Environmentally and Ecologically Stable Revegetation Measures on Rock Cut-Slopes - Availability of Forest Topsoil as a Hydroseeding Material in Greenhouse Experiment -)

  • 우보명;김경훈
    • 한국산림과학회지
    • /
    • 제87권2호
    • /
    • pp.308-315
    • /
    • 1998
  • 암절취(岩切取) 훼손(毁損)비탈면에 적용할 수 있는 종비토(種肥土)뿜어붙이기공법(工法)용 녹화토양자재(綠化土壤資材)로서 산림표층토(山林表層土)의 이용(利用) 가능성(可能性)을 파악하기 위하여, 1996년 3월부터 현지조사 및 파종실험을 실시하였다. 산림토양(山林土壤)의 유형(類型) 및 토양의 피복(被覆)두께에 따른 식생생육특성을 파악하기 위하여 분할구배치법(分割區配置法)(주구(主區) : 산림토양의 유형과 토양피복두께, 세구(細區) : 파종량)에 의한 요인실험(要因實驗)을 실시한 결과를 요약하면 다음과 같다. 산림토양(山林土壤)에 함유된 잠재종자원(潛在種子源)의 발아 생육으로 외래초종(外來草種)을 파종하지 않는 시험구에서는 5~9종/$0.07m^2$이 자연적으로 발생하였다. 외래초종의 파종량을 증가시킬수록 초기에 우점된 외래초종의 영향으로 공시초종 3종외에 자연적으로 출현한 종은 2~6종/$0.07m^2$으로 감소하였다. 식생의 총 출현개체 수는 침엽수토양을 이용한 실험구에서 가장 높았으며, 자연적으로 발생한 종의 비율은 활엽수토양을 이용한 실험구에서 약 30%로서 가장 높게 나타났다. 잠재종자원(潛在種子源)을 함유한 산림토양을 생육기반으로 사용할 경우, 초기에 파종된 외래종(外來種)과 자연적으로 발생한 종의 공생으로 기존의 종자 사용량을 1,000본/$m^2$(발생기대본수) 수준으로 감소시켜도 조기에 다양한 식생을 조성할 수 있었다. 종비토뿜어붙이기공법에 적용시 파종한 종과 자연출현종과의 경쟁, 표층부의 건조, 하부에 매몰되는 종자원을 고려할 때 토양의 피복두께는 5cm 이상으로 하는 것이 다양한 식생의 생육에 적합한 것으로 나타났다..

  • PDF

진공 플라즈마 용사법을 통해 형성된 NiCoCrAlY 오버레이 코팅의 반복 산화 거동 (Cyclic Oxidation Behavior of Vacuum Plasma Sprayed NiCoCrAlY Overlay Coatings)

  • 유연우;남욱희;박훈관;박영진;이성훈;변응선
    • 한국표면공학회지
    • /
    • 제52권6호
    • /
    • pp.283-288
    • /
    • 2019
  • MCrAlY overaly coatings are used as oxidation barrier coatings to prevent degradation of the underlying substrate in high temperature and oxidizing environment of the hot section of gas turbines. Therefore, oxidation resistance in high temperature is important property of MCrAlY coatings. Also, coefficients of thermal expansion (CTE) of MCrAlY have middle value of that of Ni-based superalloys and oxides, which have the effect of preventing the delamination of the surface oxides. Cyclic oxidation test is one of the most useful methods for evaluating the high temperature durability of coatings used in gas turbines. In this study, NiCoCrAlY overlay coatings were formed on Inconel 792(IN 792) substrates by vacuum plasma spraying process. Vacuum plasma sprayed NiCoCrAlY coatings and IN 792 susbstrates were exposed to 1000℃ one-hour cyclic oxidation environment. NiCoCrAlY coatings showed lower weight gain in short-term oxidation. In long-term oxidation, IN 792 substrates showed higher weight loss due to delamination of surface oxide but NiCoCrAlY coatings showed lower weight loss. X-ray diffraction (XRD) analysis showed α-Al2O3 and NiCr2O4 was formed during the cyclic oxidation test. Through cross-section observation using scanning electron microscopy (SEM) and electron back scatter diffraction (EBSD) analysis, thermally grown oxide (TGO) layer composed of α-Al2O3 and NiCr2O4 was formed and the thickness of TGO increased during 1000℃ cyclic oxidation test. β phase in upper side of NiCoCrAlY coating was depleted due to oxidation of Al and outer beta depletion zone thickness also increased as the cyclic oxidation time increased.

스프레이 절화국화 '가마'의 daminozide에 의한 생육 및 개화반응 (Growth and Flowering of Cut Spray Chrysanthemum 'Gama' by Daminozide)

  • 이창희;박인문
    • 화훼연구
    • /
    • 제17권2호
    • /
    • pp.121-127
    • /
    • 2009
  • 본 연구는 daminozide의 엽면 살포방법을 이용하여 국내 육성 스프레이 국화 '가마(Gama)'의 하계 고온에 의한 꽃목 길이의 과도한 신장을 억제함으로서 품질을 향상시키기 위해 수행하였다. 처리 시기는 화뢰 발달과 정별로 3단계(stage I, II, III)로 나누고 daminozide (DMZ)의 처리농도는 0, 500, 1000, $2000mg{\cdot}L^{-1}$로 구분하여 조합 처리하였다. 절화장과 꽃목 길이는 stage II에서 신장 억제효과가 가장 크게 나타났고, DMZ의 농도가 증가할수록 절화장과 꽃목 길이는 감소하였다. 줄기직경과 화폭은 무처리구에 비하여 처리시기가 늦어질수록 줄어들었으며, DMZ의 농도가 증가할수록 비례적으로 감소하였다. 선단부의 평행 배열된 화수는 시기별로는 stage I과 II에서 농도에서는 $500-1,000mg{\cdot}L^{-1}$ DMZ 처리에서 각각 가장 많았다. 전체 처리 중에서는 $1,000mg{\cdot}L^{-1}$ DMZ를 stage II에 처리시 무처리구 대비 24.2%가 증가하여 가장 우수하였다. 화수와 총 화뢰수도 $1,000mg{\cdot}L^{-1}$ DMZ를 stage II에 처리시 가장 많았다. '가마(Gama)'의 하계 재배시 꽃목(소화경)의 신장을 가장 효과적으로 억제하고 화서배열을 고르게 하며 화수 증가를 유도하는 DMZ의 처리농도와 시기는 $1,000mg{\cdot}L^{-1}$와 stage II로 나타났다. 그러나 이 처리는 절화장, 줄기직경, 화폭의 감소가 크게 나타나 상품성의 또 다른 면에서 불리하게 작용하였다. 따라서 실용적인 최적 처리시기와 농도는 stage I에서 $1,000mg{\cdot}L^{-1}$로 판단되었다.