• Title/Summary/Keyword: spray-dried plasma

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Microstructural Evolution of Aluminum Nitride - Yttrium Aluminum Garnet Composite Coatings by Plasma Spraying from Different Feedstock Powders (Aluminum Nitride - Yttrium Aluminum Garnet 분말 특성과 플라즈마 용사 코팅층의 미세조직)

  • So, Woong-Sub;Baik, Kyeong-Ho
    • Korean Journal of Materials Research
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    • v.21 no.2
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    • pp.106-110
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    • 2011
  • A high thermal conductive AlN composite coating is attractive in thermal management applications. In this study, AlN-YAG composite coatings were manufactured by atmospheric plasma spraying from two different powders: spray-dried and plasma-treated. The mixture of both AlN and YAG was first mechanically alloyed and then spray-dried to obtain an agglomerated powder. The spray-dried powder was primarily spherical in shape and composed of an agglomerate of primary particles. The decomposition of AlN was pronounced at elevated temperatures due to the porous nature of the spray-dried powder, and was completely eliminated in nitrogen environment. A highly spherical, dense AlN-YAG composite powder was synthesized by plasma alloying and spheroidization (PAS) in an inert gas environment. The AlN-YAG coatings consisted of irregular-shaped, crystalline AlN particles embedded in amorphous YAG phase, indicating solid deposition of AlN and liquid deposition of YAG. The PAS-processed powder produced a lower-porosity and higher-hardness AlN-YAG coating due to a greater degree of melting in the plasma jet, compared to that of the spray-dried powder. The amorphization of the YAG matrix was evidence of melting degree of feedstock powder in flight because a fully molten YAG droplet formed an amorphous phase during splat quenching.

Value of spray-dried plasma as a supplement to swine diets

  • Jang, Kibeom;Kim, Junsu;Kim, Sheena;Jang, Yoontack;Lee, Jeongjae;Kim, Younghwa;Park, Juncheol;Kim, Younghoon;Song, Minho
    • Korean Journal of Agricultural Science
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    • v.43 no.1
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    • pp.14-20
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    • 2016
  • One of the most powerful health management practices is the use of antibiotics, but their use is being restricted because of health safety issues. The swine industry has been looking for various alternatives to antibiotics and increasingly considers the use of dietary factors like feed ingredients, feed additives, feed formulation practices, or feeding methods, instead of using antibiotics to improve pig health and performance. Among other alternatives to antibiotics, spray-dried plasma may be a candidate. Spray-dried plasma is a blood product that provides bioavailable nutrients and physiologically active components such as immunoglobulins, glycoproteins, growth factors, peptides, etc. It is an excellent protein source with balanced and highly digestible amino acids. Several beneficial physiological activities depend on components of spray-dried plasma, such as immune competence (antibacterial activity), modulation of microbiota and/or immune system, integrity of intestinal barrier function, etc. These beneficial effects can contribute to improvement of pig performance and health by modulation of microbiota in the digestive tract and/or immune system. Therefore, it is suggested that spray-dried plasma has great potential as an antibiotics alternative.

Value of spray-dried egg in pig nursery diets

  • Song, Minho;Kim, Sheena;Kim, Younghwa;Park, Juncheol;Kim, Younghoon
    • Korean Journal of Agricultural Science
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    • v.42 no.3
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    • pp.207-213
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    • 2015
  • High-quality protein ingredients have been used in nursery diets, in spite of expensive ingredients, to minimize nutritional deficiency and disease problems. Recent dramatic increases in prices of protein products for nursery diets have exacerbated the challenge. Spray-dried egg may be a part of the solutions. Therefore, this review describes the value of spray-dried egg in nursery diets as a high-quality protein source. Spray-dried egg is egg by-product and is produced by only eggs without shell that are below the USDA Grade B standards. Spray-dried egg is an excellent nutrient source: 1) highly digestible, 2) excellent balance of amino acids, 3) rich content of fat, and 4) high metabolizable energy. These can be attributed to growth of nursery pigs. Beyond the provision of bioavailable nutrients, spray-dried egg also may provide specific physiological benefits. Spray-dried egg contains 1) immunoglobulin antibodies (IgY: IgG in egg yolk) that may attach to intestinal pathogens and excrete them and 2) lysozymes antimicrobial protein that can damage bacteria cell wall. Thereby feeding spray-dried egg may reduce concentration of intestinal pathogen and thus improve potential gut health or enteric disease resistance in nursery pigs. This is important for physiologically immature weaned pigs. Based on these benefits, spray-dried egg is believed to have the same benefits as spray-dried plasma protein and milk products in diets for nursery pigs. Therefore, it is suggested that spray-dried egg has a great potential as a valuable protein source in nursery diets.

Spray Dried Animal Plasma as an Alternative to Antibiotics in Weanling Pigs - A Review -

  • Torrallardona, David
    • Asian-Australasian Journal of Animal Sciences
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    • v.23 no.1
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    • pp.131-148
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    • 2010
  • Piglet health at weaning is compromised due to several stress factors. Following the ban of antibiotic growth promoters new alternatives are required to control these problems. This paper reviews the evidence available for the use of spray dried animal plasma (SDAP) as an alternative to antibiotics in weaning pigs. Data from 75 trials in 43 publications involving over 12,000 piglets (mean values) have been used to calculate the performance responses of piglets according to several factors including SDAP origin, protein source from the control diet being replaced, dose of inclusion, age and weight of the piglets at weaning, sanitary conditions and simultaneous use or not of medication. Although the use of SDAP of all origins results in positive responses, it appears that plasma from porcine origin has the highest efficacy. This could be explained by the specificity of its IgG against porcine pathogens. During the first week post-weaning the response to plasma appears to increase with the inclusion dose, although over the two-week pre-starter period an optimal inclusion level of 4-8% is suggested. SDAP improves feed efficiency more markedly when the piglets are challenged with an experimental infection or when feed does not contain medication, which could be indicative of a lower expenditure of energy and nutrients to build an immune response against the challenge. There is evidence supporting that SDAP IgG and other bioactive substances therein prevent the binding of pathogens to the gut wall and reduce the incidence of diarrhoea in the post-weaning phase. Overall, plasma can be postulated as an excellent alternative to in-feed antimicrobials for piglets in the post-weaning phase.

Fabrication of Agglomerated Cr$_2$O$_3$ Powder for Plasma Spray Coating by Spray Drying Process (분무 건조법에 의한 프라즈마 용사를 Cr$_2$O$_3$조립 분말 제조)

  • 이동원
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.28-34
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    • 1998
  • Plasma sprayed ceramic coatings are widely used in various industrial fields to improve their properties or to reduce the production cost. The ceramic powders for plasma spray coating have been mainly manufactured by spray drying or fused+crushed process. In this study, chromium oxide which has better mechanical properties than those of the other ceramic was selected and agglomerated chromium oxide powders for plasma spray coating were produced by spray drying process with a various processing condition. The large hollow powders and the harsh surfaced powders are formed at high slurry feed rate more than 163 g/min. and low binder concentration less than 2wt%, respectively. These powders cause the considerable decrease of flowability and apparent density. The powders produced by spray drying process have the spherical shape with the mean size of 45 ${\mu}m$, but these are shown lower apparent density and flowability than the powders produced by fused+crushed powders. The plasma spray coated layers by spray dried powders are shown a different microstructure with that by fused+crushed powders in porosity shape, but their properties such as density, hardness and bond strength are similar.

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Effects of Replacing Spray Dried Plasma Protein With Spray Dried Porcine Intestine Hydrolysate on Ileal Digestibility of Amino Acids and Growth Performance in Early-Weaned Pigs

  • Kim, J.H.;Chae, B.J.;Kim, Y.G.
    • Asian-Australasian Journal of Animal Sciences
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    • v.13 no.12
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    • pp.1738-1742
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    • 2000
  • A study was conducted to determine the ileal digestibility (ID) of amino acids and feeding values of spray dried plasma protein (SDPP) and spray dried porcine intestine hydrolysate (SDPI) in early-weaned pigs. Twelve pigs aged 18 days old (Landrace${\times}$Yorkshire${\times}$Duroc; $5.83{\pm}0.51kg$ BW) were cannulated in the terminal ileum for determination of ID of amino acids. Ninety pigs ($6.28{\pm}0.1kg$, 18 days old) were also employed for a feeding trial during phase I period. Treatments were: 1) 6% SDPP, 2) 6% SDPI, and 3) 3% SDPP+3% SDPI. The apparent and true ID values of the essential amino acids except leucine, methionine and valine were lower (p<0.01) in SDPI than in SDPP. The average apparent ID of essential amino acids in SDPP and SDPI were 75.63 and 71.30%, and the average true ID of essential amino acids 84.83 and 80.51%, respectively. The ADG and feed conversion ratio in piglets fed the 6% SDPP diet were better (p<0.01) than in those fed the 6% SDPI diet. When 3% of SDPP was replaced by SDPI, however, the growth rate and efficiency of pigs were comparable to those in pigs fed 6% SDPP. In conclusion, SDPP can be partially replaced by SDPI without any detrimental effect on growth performance in early-weaned pigs.

Friction and wear properties of plasma-sprayed $Cr_2$$O_3$/$MoO_3$ composite coatings ($MoO_3$가 첨가된 $Cr_2$$O_3$ 플라스마 용사코팅의 마찰 마멸 특성)

  • 여인웅;안효석;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.22-29
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    • 2001
  • Plasma-sprayed coatings were prepared using by spray-dried Cr$_2$O$_3$ powder with and without MoO$_3$ addition. A reciprocal type tribe-tester was employed to examine friction and wear behavior of the specimens at room temperature. The worn surfaces of plasma spray coated specimens were observed by SEM. The results showed that friction coefficient of the MoO$_3$-added coatings were lower than those without MoO3 addition. However pure Cr$_2$O$_3$ coating showed the lowest wear loss at the self-mated test. The larger protecting layers were observed at the worn surface of plasma spray coated specimens with MoO$_3$ addition.

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Nutritional Value Evaluation of Spray-Dried Egg Protein Containing Egg Yolk Antibody (난황항체를 함유한 분무건조전난의 영양적 가치 평가)

  • 홍종욱;김인호;권오석;이상환;민병준;이원백;김지훈
    • Journal of Nutrition and Health
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    • v.35 no.8
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    • pp.848-853
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    • 2002
  • For the Exp. 1, twelve Duroc $\times$ Yorkshire $\times$ Landrace pigs (6.12 $\pm$ 0.24 kg average initial body weight and 21 d average age) were used in an 8-d metabolic assay to determine the effects of replacing spray-dried plasma protein (SDPP) with spray-dried egg Protein containing egg yolk antibody (SDCEP) on nutrient and amino acids digestibility in weaning Pigs. Experimental animals were fed diets containing SDPP, SDCEP (spray-dried commercial egg protein) and SDAEP. Protein content in the SDPP, SDCEP and SDAEP were 58.20, 45.83 and 41.85%, respectively. Pigs fed the SDPP diet tended to increase the apparent digestibility of dry matter and nitrogen compared to pigs fed the SDAEP diets without significant differences. The ileal digestibility of lysine and methionine for the SDAEP were greater than those for the SDPP, however, there are no significant differences between groups. For Exp.2, 36 Duroc $\times$ Yorkshire $\times$ Landrace pigs (4.11 $\pm$ 0.05 kg average initial body weight and 14 d average age) were used in a 10-day growth assay to determine the effects on growth performance and nutrient digestibility of replacing SDPP with SDAEP in early-weaning pigs. Experimental animals were fed diets containing CON (corn-dried whey-SBM based diet), SDAEP3 (corn-dried whey-SBM based diet + 3% SDAEP), SDAEP6 (corn-dried whey-SBM based diet + 6% SDAEP). The average daily weight gain of the pigs fed the SDAEP3 diet was higher than that for the pigs fed the CON and SDAEP6 diets (p < 0.05). SDAEP3 significantly increased the digestibility of dry matter and nitrogen compared to the CON and SDAEP6 diets (p < 0.05).

Fabrication of Far-Infrared Ceramic/AI Composite Powders by Spray Drying Method and Characteristics of the Plasma Sprayed Coating Layer (분무건조법에 의한 용사용 원적외선 세라믹/AI 복합분말제조 및 용사층의 특성)

  • Hong, Seong-Jun;Kim, Byeong-Hui;Min, Jae-Ung;Song, Byeong-Gil;No, Jae-Seung;Seo, Dong-Su
    • Korean Journal of Materials Research
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    • v.9 no.12
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    • pp.1205-1210
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    • 1999
  • Far infrared ceramic/aluminum composite powders for thermal spray were fabricated by spray drying method and investigated the characteristics of the plasma sprayed coating layers, I.e. microstructure, phases, thermal shock resistance and spectral emissivity. The shape of the spray dried composite powder was spherical and the particle size distribution was 34~105${\mu}m $. Aluminum was distributed homogeneously in the spray dried composite powder. Spectral emissivity of the plasma sprayed coating layer ranges from 3 to 14${\mu}m $ whereas spectral emissivity of the raw ceramic powder ranges from 8 to 14${\mu}m $. And then spectral emissivity of the coatings was better than that of the raw powder but spectral emissivity was decreased with increasing aluminum content. It was found that aluminum content ranging from 20 to 30wt% was suitable for fabricating far-infrared radiator by plasma spraying method.

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Characterization of Plasma Sprayed $Cr_2O_3$ Coatings ($Cr_2O_3$계 용사분말의 제조조건 및 용사거리에 따른 플라즈마 용사 코팅층의 특성)

  • 김의준
    • Journal of Powder Materials
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    • v.6 no.3
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    • pp.224-230
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    • 1999
  • Oxide powders of $Cr_2O_3 \;and\;Cr_2O_3+3{\%}TiO_2$ were prepared by spray drying, plasma densification and fused+crushed processes. The oxide coating layers were made by plasma spray and characterized by microstructure, hardness, adhesion strength and relative density. The optimum spray distance for the high quality coatings by spraying dried powders was found to be 9cm. A small amount addition of $TiO_2\;in\;Cr_2O_3$ powder significantly improved coating characteristics by lowering the melting point of powders. The hardness and relative density of coating layers of the plasma densified powders were comparable to fused and crushed powders, however, the adhesion strength was much higher in the former case.

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