• Title/Summary/Keyword: spray system

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Effects of the Electrohydrodynamic Forces on Characteristics of Spray (전기수력학적 힘이 분무특성에 미치는 영향)

  • Lee, J.H.;Kwon, S.D.;Kim, S.H.;Moon, S.Y.;Lee, C.W.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.44-51
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    • 2001
  • The distributions of the SMD and behavior of 2% $NH_4H_2PO_4$ spray discharged from a fan-spray twin fluid type nozzle are measured and observed. The spray characteristics, according to the variation in the applied voltages, are demonstrated using the PMAS (particle Motion Analysis System) and the CCD camera, respectively. The preliminary experiments are executed to select an optimum condition for solidifying a galvanized coating layer in the uncharged condition before carrying out the main experiments. The liquid and air pressure of $0.07kgf/cm^2\;and\;0.15kgf/cm^2$ can be considered the optimum conditions to use in the main experiment. As the applied voltage increases, the frequent range of relatively large droplets diminishes. Thus, the distributions of drop diameter in the charged spray are more uniform than these in the uncharged condition. This is explained by recognizing that repulsive forces among droplets with the charges of the same sign cause them to be uniform.

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Study on Injection Response of Servo-Hydraulic Injector with Different Actuation Method (구동방식이 다른 서보유압형 인젝터의 분사응답성 연구)

  • Kwon, J.W.;Jeong, M.C.;Lee, J.W.
    • Journal of ILASS-Korea
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    • v.18 no.2
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    • pp.87-93
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    • 2013
  • In this paper, high-pressure injection characteristic of servo hydraulic injector as the key component of diesel CRDi system, which is driven by solenoid and piezo-actuator were examined by experimental analysis. High-pressure injection characteristic of standard diesel fuel injected at high pressure up to 160 MPa was investigated at high-pressure chamber by using a high-speed camera for spray visualization and quantitative analysis. By this study, we found that the piezo-driven injector has better performances in controlling the fuel injection with the high pressure, including fuel quantity, spray penetration length and spray velocity, than that of a solenoid-driven injector. In particular, the needle response time for start of injection in piezo-driven injector was faster of about $125{\mu}s$ than that of solenoid-driven injector. Consequently, it is known that the piezo-driven injector has more degrees of freedom in controlling the fuel injection with the high pressure than solenoid-driven injector.

A Numerical Study on the Spray-to-Spray Impingement System

  • Lee, Seong-Hyuk;Ko, Gwon-Hyun;Ryou, Hong-Sun
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.235-245
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    • 2002
  • The present article aims to perform numerical calculations for inter-spray impingement of two diesel sprays under a high injection pressure and to propose a new hybrid model for droplet collision on the basis of literature findings. The hybrid model is compared with the original O'Rourke's model, which has been widely used for spray calculations. The main difference between the hybrid model and the O'Rourke's model is mainly in determination of the collision threshold condition, in which the preferred directional effect of droplets and a critical collision radius are included. The Wave model involving the cavitation effect inside a nozzle is used for predictions of atomization processes. Numerical results are reported for different impingement angles of 60°and 90°in order to show the influence of the impinging angle on spray characteristics and also compared with experimental data. It is found that the hybrid model shows slightly better agreement with experimental data than the O'Rourke's model.

The Prediction of Etching Characteristics Using Spray Characteristics in Etching Process of Lead-Frame (Lead-Frame 에칭공정에서 분무특성을 이용한 에칭특성의 예측)

  • Jeong Heung-Cheol;Choi Gyung-Min;Kim Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.4 s.247
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    • pp.381-388
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    • 2006
  • The objective of this study is to predict the etching characteristics using spray characteristics for the optimization on the etching process of Lead-Frame. The etching characteristics such as etching factor, uniformity were investigated on the actual operating conditions. The correlation between the etching characteristics and the spray ones obtained by measurement were analyzed to simulate the etching characteristics according to actual conditions of lead-frame etching process. These conditions of lead-frame process were spray pressure, distance from nozzle tip to substrate, pipe pitch, and nozzle pitch. To improve the etching characteristics in the lead-frame process, effects of the various operating conditions should be understood in detail. The spray characteristics obtained by experiment using PDA system were simulated by the Monte-Carlo method. The etching process model was coded by Java language. It was found that simulation results generally agreed well with the measured results of etching characteristics in lead-frame etching process. The optimal operating parameters were successfully found under variable conditions.

A Study on the Spray Chracteristics for a Gasoline Direct Injector by Using Entropy Analysis and PIV Methods (엔트로피 해석과 PIV를 이용한 직접 분사식 가솔린의 분무 특성에 관한 연구)

  • Woo, Young-Wan;Lee, Chang-Hee;Lee, Ki-Hyung;Lee, Chang-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.7
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    • pp.1047-1054
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    • 2002
  • To improve the fuel consumption and exhaust emission for gasoline engines, GDI(Gasoline Direct Injection) system was spotlighted to solve above requirements. Thus, many researchers have been studied to investigate the spray characteristics and the mixture formation of GDI injector. In this study, we tried to study the spray characteristics of a gasoline direct injector by using entropy analysis and PlV methods. The entropy analysis is based on the concept of statistical entropy, and it identifies the degree of homogeneity in the fuel concentration. The PlV method was adopted to determine the fluid dynamics information at the spray. From the applied results on a direct injection gasoline spray, we could find that the direct diffusion phenomena was a dominant factor in the formation of a homogeneous mixture at downstream of GDI spray especially under vaporizing ambient conditions, and mixing phenomena was also progressed by momentum exchange with induced air. In addition, the correlation between entropy and vorticity strength enabled to find their relation.

Characteristics of Spray from Pressure-Swirl Nozzle with Different Liquid Properties and Nozzle Geometries (액체의 물성치와 노즐의 형상 변화에 따른 압력스월 노즐의 분무 특성)

  • Choe, Yun-Cheol;Jeong, Ji-Won;Kim, Deok-Jul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1813-1820
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    • 2001
  • The purpose of this study was to investigate the significant characteristics in atomization process of industrial etching spray fur the design or Precise pressure-swirl nozzles. The experiment was carried out with different viscosities and densities of the liquid. The macro characteristics of liquid spray, such as the spray angle and breakup process were captured by PMAS and the micro characteristics of liquid spray. such as droplet size and velocity measurements were obtained by PDA. The droplet axial and radial velocity and SMD were measured along axial and radial direction. The RMS of two velocities was measured along radial direction. It was found that the fluid with higher kinematic viscosity resulted in the larger SMD and the lower mean droplet velocity. And we could divide breakup processes into three regions that is atomization, non-dilution and dilution one in spray of pressure-swirl nozzle. The radial as well as axial velocity of droplet played an important role in the atomization process of higher kinematic viscosity fluid.

A Study on the Factors of Fuel-Film Formation in an EGI Gasoline Engine (전자 제어식 가솔린 엔진의 벽류 생성 요인에 관한 연구)

  • Kim, Bong-Gyu;Lee, Ki-Hyung;Lee, Chang-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.11
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    • pp.1530-1537
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    • 1998
  • Mixture formation is one of the significant factors to improve combustion performance of an spark ignition engine. This is affected by spray and atomization characteristics of injector. In the case of EGI system, air-fuel mixing period is so short that a lot of fuel-film and liquid-fuel flow into cylinder. Since this fuel-film is not burnt perfectly in cylinder, it is exhausted in the form of HC emission. In this paper, three measurement techniques were utilized to measure spray characteristics and the amount of fuel-film in the cylinder. At first, PMAS was used to measure the spray characteristics such as size distributions, SMD, and spray angle. Secondly the amount and distribution of fuel-film which flow into through intake valve could be measured quantitatively using the fuel-film measuring device. And lastly, by optical fiber type spark plug used to detect the diffusion flame, the amount of unburned HC was measured. As the result of these experiments, the information of optimal spray characteristics and injection condition to minimize fuel-film could be built up.

Wall Impingement Phenomena of a Fuel Spray Injected by an EFI Injector (EFI 인젝터에 의한 연료분무의 벽면충돌 특성)

  • Kim, Y.I.;ARAI, M.
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.37-42
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    • 2004
  • In a port fuel injection system of engine, a large part of fuel injected into an intake port adheres on its wall and inlet valve. Consequently, the wall impinging spray interaction might occur the generation of several harmful phenomena. There are uncontrollable mixture formation, an accidental backfire and unburned hydrocarbons. Therefore, it is important to analyze the fuel behavior during the spray-wall interaction. In this study, splash characteristics of impingement and reflecting or scattering behavior of droplets of fuel injected from EFI nozzle were studied experimentally. A test fuel used is LAWS and its physical characteristics are similar to the conventional gasoline except for the ignition point. Since the liquid film formed immediately after impinging on an impingement plate is unstable, it is easy to cause secondary disintegration. In addition, when the intermittently impingement on the impingement plate with LAWS, the splash ratio is around 0.6. If an injection period becomes longer, liquid film will become thick and the splash ratio will fall bout 10 percent. On the other hand, when the injection period of an intermittent spray is long, the same time lapse as a continuous spray is shown.

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Spray and Flame Characteristics of Waste Cooking Oil Biodiesel and Diesel in a Compression Ignition Diesel Engine Using In-cylinder Visualization (가시화 엔진을 이용한 직접 분사식 압축착화 디젤엔진에서 폐식용유 바이오디젤과 디젤의 분무 및 화염 특성 비교)

  • Hwang, Joonsik;Bae, Choongsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.105-113
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    • 2014
  • Spray and combustion process with waste cooking oil (WCO) biodiesel and commercial diesel were analyzed in an optically-accessible single-cylinder compression ignition diesel engine equipped with a high pressure common-rail injection system. Direct imaging method was applied to investigate spray and combustion characteristics. From the mie-scattering results, it was verified that WCO biodiesel had a longer injection delay compared to diesel. Spray tip penetration length of WCO biodiesel was longer and spray angle was narrower than those of diesel due to poor atomization characteristics. In terms of combustion, WCO biodiesel showed later start of combustion, while flame was vanished more rapidly. Analysis of flame luminosity showed that WCO biodiesel combustion had lower intensity and lasted for shorter duration.

Visualizations of Gas-centered Swirl Sprays in Sub to Super Critical Conditions (임계조건에 따른 기체중심 스월 분무의 가시화 시험)

  • Kim, Dohun;Lee, Keonwoong;Son, Min;Koo, Jaye
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.3
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    • pp.26-33
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    • 2014
  • The gas-centerd swirl injectors are widely used on the main combustor of large liquid propellant rocket engines. Since the gas-liquid propellants, such as kerosene and oxygen-rich gas combination, are mixed and burned in the high pressure condition over the critical pressure point, the cold-flow spray test in the atmospheric condition can not represent the actual spray pattern. To observe the near actual spray patterns of gas-centered swirl injector, the high pressure spray chamber and the control system were constructed. The operating sequence was controlled precisely to obtain clear visualization images.