• 한국분무공학회지
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• 제5권2호
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• pp.68-74
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• 2000

A this experimental study is executed to analyze spray characteristics for air-shrouded injector and 4hole 2spray type injector used in a gasoline engine. Since spray parameters including spray penetration and angle, SMD, and atomization characteristics are very important to increase the engine performance, the image processing algorithm for measuring the non-spherical spray diameter is developed. Spray characteristics of the air-shrouded injector(2hole 2spray) and 4hole-2spray injector are analyzed respectively by this digital image processing method. Effective spray characteristics to injectors is derived from this experimentation and obtained the design guide for gasoline injector.

• 한국분무공학회지
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• 제25권1호
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• pp.15-20
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• 2020

This study aims to investigate injection rate and microscopic spray characteristics of diesel fuel containing fine air bubble (FBD). fine bubble was generated by cavitation theory using bubble generator. Fuel spray was injected into constant volume chamber and visualized by high speed camera. The injection rate data was acquired with bosch tube method. Injection rate of finebubble diesel was very similar with that of diesel. It showed slightly faster injection start by 5 ㎲ attributed to the low viscosity characteristics. In microscopic spray visualization, fine bubble diesel spray showed unsymmetric spray shape compared with diesel spray. It also showed very vigorous spray atomization performance during initial spray development. Improved atomization was also attributed to the low viscosity and surface tension of finebubble diesel fuel.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.145-148
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• 2006

Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold gas dynamic spray is conducted by powder sprayed by supersonic gas jet, and generally called the kinetic spray or cold-spray. Cold-spray was developed in Russia in the early 1980s to overcome the defect of thermal spray method. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but our research team tried to apply this method to macro scale deposition. The macro scale deposition causes deformation of a thin substrate which is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy and properties of deposited aluminum layer such as coefficient of thermal expansion, Elastic modulus, hardness, electric conductivity were measured. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

• Journal of Mechanical Science and Technology
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• 제19권12호
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• pp.2253-2262
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• 2005

The focus of this work is placed on the analysis of the mixture formation mechanism under the evaporative diesel spray of impinging and free conditions. As an experimental parameter, ambient gas density was selected. Effects of density variation of ambient gas on liquid and vapor-phase inside structure of evaporation diesel spray were investigated. Ambient gas density was changed between ${\rho}a=5.0\;kg/m^3$ and $12.3\;kg/m^3$. In the case of impinging spray, the spray spreading to the radial direction is larger due to the decrease of drag force of ambient gas in the case of the low density than that of the high density. On the other hand, in the case of free spray, in accordance with the increase in the ambient gas density, the liquid-phase length is getting short due to the increase in drag force of ambient gas. In order to examine the homogeneity of mixture consisted of vapor-phase fuel and ambient gas in the spray, image analysis was conducted with statistical thermodynamics based on the non-dimensional entropy (S) method. In the case of application of entropy analysis to diesel spray, the entropy value always increases. The entropy of higher ambient density is higher than that of lower ambient gas density during initial injection period.

• 한국자동차공학회논문집
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• 제6권4호
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• pp.219-227
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• 1998

This paper describes the fuel spray characteristics of gasoline port injectors such as the breakup procedures of liquid fuel, breakup and extinction behaviors of fuel spray at nozzle tip, time history of SMD and velocity distribution of fuel spray in the direction of fuel stream. Pintle-type gasoline fuel injector was used to analyze mentioned spray characteristics. In order to visualize the fuel spray behaviors and to measure the droplet mean diameter and velocities of spray droplets, the Schlieren method, digital image processing and auto-correlation PIV were applied in this study. In addition, the spray characteristics according to the variation of time were considered. The results of fuel spray show that the liquid sheet breakup starts at 10mm downstream actively. The flying time is approximately 4msec between 50mm and 80mm down the nozzle tip. Also, SMD of fuel spray, the number of droplets and fuel velocity distribution at each point of downstream are discussed.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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• pp.157.2-157.2
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• 2016

Water repellent surfaces may enhance the condensation by efficiently removing the condensed droplets. However, such surfaces may lose their original performance as they are exposed to external mechanical stresses. In this work, we fabricated spray-coated mechanically robust superhydrophobic surfaces using treated titanium dioxide (Type 1) or silica particles (Type 2). Then we compared the mechanical robustness of such surfaces with the silane-coated superhydrophobic surface and PEEK coated surface using a controlled-sand blasting method. The results show that the spray-coated samples can maintain the same level of the contact angle hysteresis than silane-coated superhydorphobic surface after sand blasting at 2 bar. The spray-coating method was applied to the tube type condenser and the condensation behaviors were observed within the environmental chamber with controlled pressure, humidity and non-condensable gas. Previously-reported droplet jumping was observed in the early stage of the condensation event, but soon the droplet jumping stopped and only dropwise condensation was observed since the condensed droplets were pinned on the cracks at spray-coated surfaces. The static contact angle decreases from $158.0^{\circ}$ to $133.2^{\circ}$, and hysteresis increases from $3.0^{\circ}$ to $23.5^{\circ}$ when active condensation occurs on such surfaces. This work suggests the benefits and limitation of spray-coated superhydrophobic condensers and help develop advanced condensers for practical use.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2013년도 제45회 하계 정기학술대회 초록집
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• pp.256-256
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• 2013

Carbon nanotubes (CNT) / polyvinylidene fluoride (PVDF) piezoelectric composite films for nanogenerator devices were fabricated by spray coating method. When the CNT/PVDF mixture solution passes through the spray nozzle with small diameter by the compressed nitrogen gas, electric charges are generated in the liquid by a triboelectric effect. Then randomly distributed ${\beta}$ phase PVDF film could be re-oriented by the electric field resulting from the accumulated electrical charges, and might be resulted in extremely one-directionally aligned ${\beta}$ phase PVDF film without additional electric field for poling. X-ray diffraction patterns were used to investigate crystal structure of the CNT/PVDF composite films. It was confirmed that they revealed extremely large portion of the ${\beta}$ phase PVDF crystalline in the film. Therefore we could obtain the poled CNT/PVDF piezoelectric composite films by the spray coating method without additional poling process. Charge accumulation and resulting electric field generation mechanism by spray coating method were shown in Fig. 1. The capacitance of the CNT/PVDF films increased by adding CNTs into the PVDF matrix, and finally saturated. However, the I-V curves didn't show any saturation effect in the CNT concentration range of 0~4 wt%. Therefore we can control the performance of the devices fabricated from the CNT/PVDF composite film by adjusting the current level resulted from the CNT concentration with the uniform capacitance value.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.1611-1616
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• 2004

The objective of this study is to simulate the etching characteristics under different process parameters for the optimization of etching process. The etching characteristics such as the etching factor were investigated under different operating conditions and compared with the spray characteristics. The spray characteristics were measured by using Phase Doppler Anemometer. The correlation between the etching characteristics and the spray characteristics was analyzed to simulate the etching characteristics under the actual parameters of the etching process. The parameters were distance of nozzle tip and pipe pitch. To improve the uniformity and value of etching factor in the etching process, the process parameters should be designed optimally. The distribution of spray was simulated by the Monte-Carlo Method and the process parameters were optimized by the design of experiments(DOE).

• Journal of Mechanical Science and Technology
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• 제18권11호
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• pp.2058-2065
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• 2004

A light collecting probe named Multi-color Integrated Cassegrain Receiving Optics (MICRO) is applied to spark-ignited spherical spray flames to obtain the flame propagation speed in freely falling droplet suspension produced by an ultrasonic atomizer. Two MICRO probes are used to monitor time-series signals of OH chemiluminescence from two different locations in the flame. By detecting the arrival time difference of the propagating flame front, the flame propagation speed is calculated with a two-point delay-time method. In addition, time-series images of OH chemiluminescence are simultaneously obtained by a high-speed digital CCD camera to ensure the validity of the two-point delay-time method by the MICRO system. Furthermore, the relationship between the spray properties measured by phase Doppler anemometer (PDA) and the flame propagation speed are discussed with three different experimental conditions by changing the fuel injection rate. It was confirmed that the two-point delay-time method with two MICRO probes is useful and convenient to obtain the flame propagation speed and that the flame propagation speed depends on the spray properties.

• 한국분무공학회지
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• 제1권3호
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• pp.51-59
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• 1996

An experiment was carried out on the structure of twin spray from pressurize-swirl nozzles, in order to investigate the effect of different size of spray nozzles on the characteristics of the overlap of two single sprays, for example, mean diameter, number density, and spatial distribution of flow rate. Using image processing method, the distributions of size and velocity of droplets of a single spray and twin spray were measured and compared to investigate the overlapping effect of two identical sprays. Comparing experimental results from a twin-spray with those from two-single sprays shows that the flow rate distribution of the twin-spray was concentrated around the midst of the overlapping region of two sprays. In this region, Sauter mean diameter (SMD) did not change much in the twin spray from 6032 nozzles, but it was smaller by 10 micrometers in the twin-spray than two-single sprays from 60063 nozzles. In spite of large difference in Weber numbers of the colliding sprays between the 60063 and 6032 nozzles, the phenomena did not have a big change in the overlapping region of twin spray. This shows that in the collision between droplets from two single spray in the overlapping region to cause the disruption of droplets, the size distribution of spray droplets was also important as well as Weber number.