• Title/Summary/Keyword: spray line

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Effects of Wire speed Fluctuation on Arc Stability in GMA Welding (GMAW에서 와이어 송급속도의 변동이 아크안정성에 미치는 영향에 관한 연구)

  • 신현욱;최용범;성원호;장희석
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.85-102
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    • 1995
  • Weld quality of GMA welding processes is closely related to arc stability. Although many researches on arc stability have been performed, real-time estimation of arc stability has not been attempted. For instance, Mita proposed a off-line statistical method in which short circuiting and arcing time, and voltage and current wave forms were sampled to assess arc stability. But this method is not suitable to assess arc stability for GMA welder which employ inverter power source due to its controlled current and voltage wave forms. In this paper, the relationship between are stability and wire feed rate fluctuation is analyzed to propose new criterion for inverter power source. When arc voltage and arc current and arcing time are analyzed, we can assess arc stability only for short circuit transfer mode. When wire feed rate is analyzed, we can estimate arc stability udner the condition of spray transfer mode as well. Hence, the wire feed rate is chosen for monitoring process variable to cover possible metal transfer modes in GMAW. Through this research, it has been identified that arc stability in GMA welding processes is closely related to wire fed rate. When inverter power source is used, conventional statistical method of estimating arc stability, such as Mita index, is no longer valid due to its controlled voltage and current wave forms. Arc stability has been also examined in phase plane diagram.

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A Study on Advanced Impinging Baffle Model in Extraction Nozzle of a Feedwater Heater (급수가열기 추기노즐의 개선된 충격판 모델에 관한 연구)

  • Lee, Woo;Hwang, Kyeong-Mo;Kim, Kyung-Hoon
    • Journal of ILASS-Korea
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    • v.12 no.1
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    • pp.18-29
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    • 2007
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle - installed downstream of the high pressure turbine extraction steam line - inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the down scale experimental data in an effort to determine root causes of the shell wall thinning of the high pressure feedwater heaters. The numerical analysis and experimental data were also confirmed by actual wall thickness measured by an ultrasonic test.

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A Study on the Shell Wall Thinning by Flow Acceleration Corrosion and Mitigation Plan and Design Modification of a Feedwater Heater Impingement Baffle (유동가속부식으로 인한 급수가열기 동체 감육현상 규명과 완화 방안 및 충격판 설계개선에 관한 연구)

  • Kim, Kyung-Hoon;Hwang, Kyeong-Mo;Kim, In-Tae
    • Journal of ILASS-Korea
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    • v.15 no.2
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    • pp.83-93
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    • 2010
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle inside feedwater heater installed downstream of the turbine extraction stream line. At that point, the extract steam from the turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows to reverse direction after impinging the impingement baffle, the shell wall of feedwater heaters may be affected by flow-accelerated corrosion. In this paper, to compare degree of shell wall thinning mitigation rate to squared type with mitigation rate of other type baffle plate, four different types of impingement baffle plate-squared, curved, mitigating type and multi-hole type-applied inside the shell. With these comparison data, this paper describes operation of experiments and numerical analysis which is composed similar condition with real feed water heater. And flow visualization is operated for verification of experiments and numerical analysis. In conclusion, this study shows that mitigating type and multi-hole type baffle plate are more effective than other baffle plate about prevention of pressure concentration and pressure value decrease.

A Study on Depth of Focus of Particle in Digital Particle Holography (디지털 입자 홀로그래피의 입자 초점 심도에 관한 연구)

  • Yang, Yan;Kang, Bo-Seon
    • Journal of ILASS-Korea
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    • v.14 no.2
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    • pp.77-83
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    • 2009
  • In this study, the effect of important parameters such as the pixel size and number of a CCD, the object distance, the wavelength of laser, and the particle diameter on the depth of focus in digital in-line particle holography were investigated. The depth of focus in several different cases was calculated using simulation holograms and detailed description of the depth of focus in digital particle holography was presented. The depth of focus is directly proportional to the object distance and the particle size. With the increase of the wavelength of laser, the depth of focus is decreased. The depth of focus is also inversely proportional to the pixel size and number of a CCD. Using the data of depth of focus from simulation holograms and a data-fitting software, we obtained the prediction equations of depth of focus for typical CCD cameras. Finally, the prediction equations of depth of focus in digital particle holography were verified by investigating real holograms of the calibration target in different cases and satisfied agreement between measured values and predicted values was confirmed.

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The Study of Reclaimer of Antiseptic Solution for Winter-sowing Prevention of a Vehicle Disinfector at Livestock Farm (축산농가 차량소독기의 동파방지를 위한 약액 회수장치에 관한 연구)

  • Kim, W.;Lee, S.K.
    • Journal of Animal Environmental Science
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    • v.13 no.1
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    • pp.29-34
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    • 2007
  • This study was conducted to develop a reclaimer of the vehicle disinfector to be used at livestock fm. The reclaimer was mainly consisted of ball-valves, geared motors and one-chip processor, and the purpose of the system was to prevent liquid freezing as well as decrease environmental pollution of antiseptic solution. The properly spraying pressure of the vehicle disinfector was found over 1.96 MPa at 1m of the spraying range. While certain amount of the antiseptic solution remained in the injection-pipes, the spray starting time was found not making any significant effect on the remained amount of the antiseptic solution. The amounts of the antiseptic solution remained in the injection-pipes were 50 ml and 270 ml in average, respectively with and without the use of the reclaimer. The reclaimer was the most effective when the connection of the injection-pipe and sprayer line was located below the side-injection-pipe and then connected to the injection-pipe located at the bottom of vehicles.

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Injection Flow Rate Improvement of Injectors for DME Common-rail Systems (DME 커먼레일 시스템을 위한 인젝터 분사 유량 개선)

  • Lee, G.S.;Shin, S.S.;Park, J.H.
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.55-60
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    • 2013
  • In this study, injection flow rates and material of the solenoid sealing of the injectors were improved for the development of a di-methyl Ether(DME) common-rail system. To deliver the same amount of energy provided by injection pressure of diesel $P_{inj}$ = 160 MPa, the DME injectors need to have larger diameter of nozzle hole and more No. of hole at low injection pressure of $P_{inj}$ = 40~50 MPa. The simplified nozzle flow model, which takes account of nozzle geometry and injection condition, was employed in order to design the concept of a injector nozzle such as No. of hole, diameter of hole and diameter of needle seat, etc. Injection amount and rate were tested by diesel and DME test stand. As a result, the diameter of nozzle hole were enlarged by 0.25 mm. The diameter of the orifice in the high pressure line was increased by 1.0 mm to maintain hydraulic force in the nozzle. The material of the solenoid sealing was changed to HNBR, which was strong against the corrosive. Experimental results showed that the injection amount of the DME injector drastically increased by 191.9% comparison to that of diesel at $P_{inj}$ = 40 MPa.

A Development on the Non-Photomask Plate Making Technology for Screen Printing (III) (포토마스크가 필요 없는 스크린 제판 기술 개발(III))

  • Kang, Hyo-Jin;Park, Kyoung-Jin;Kim, Sung-Bin;Nam, Su-Yong;Ahn, Byung-Hyun
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.2
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    • pp.55-64
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    • 2008
  • We designed a UV-LED exposure system which has 365nm dominant wavelength due to the environment-friendly and economical maskless screen plate making. And the photoresist applied on the screen stretched was exposed without mask by beam projector with UV-LED light source. Then it was developed by air spray with $1.7\;kgf/cm^2$ of injection pressure. The pencil hardness and solvent resistance of curing photoresist film were excellent as those of conventional photoresist film and the maximum resolution of line image formed by maskless screen plate making. was $100{\mu}m$, so we could establish the possibility of environment-friendly maskless screen plate making technology. But the sharpness of the patterns were ${\pm}40{\mu}m$ since the exposure system for maskless plate making has weak light intensity and the diffusion of light.

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Native Tree Species of Tolerance to Saline Soil and Salt Spray Drift at the Coastal Forests in the West-Sea, Korea (한국 서해안의 내염성 및 내조성 자생수종)

  • Kim, Do-Gyun
    • Korean Journal of Environment and Ecology
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    • v.24 no.2
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    • pp.209-221
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    • 2010
  • This study was carried out to apply basic data of the native trees for planting in the salinity area by the vegetation ecological selection. Which focused on native woody species to the tolerances of saline soil and salt spray drift on the coastal forests in the West-Sea, Korea. The soil salinity($EC_{1:5}$) was 0.11dS$m^{-1}$, ranging of 0.00dS$m^{-1}$~0.68dS$m^{-1}$. The soil salinity was gradually decreasing from Belt I to Belt Ⅳ except the Belt I in some coastal windbreaks. The order of decreasing soil salinity was Belt I>Belt II>Belt III>Belt Ⅳ and the soil salinity was $EC_{1:5}$ 0.14dS$m^{-1}$, 0.11dS$m^{-1}$, 0.10dS$m^{-1}$, and 0.08dS$m^{-1}$, respectively. The total 181 taxa consisted of 52 families, 104 genus, 157 species, and 24 varieties were recorded as the trees tolerating to both soil salinity and salt spray drift. The trees emerged in the highest degree of salinity($EC_{1:5}$ 0.51dS$m^{-1}$) was nothing but appearanced Pinus thunbergii Parl., Smilax china L., Quercus dentata Thunb. ex Murray, Quercus serrata Thunb. ex Murray and so on at the level of singular and ideal value. The emerged trees in the high salinity of $EC_{1:5}$0.41dS$m^{-1}$~0.50dS$m^{-1}$ were Albizia kalkora Prain, Melia azedarach L., Paederia scandens (Lour.) Merr. var. scandens These species were trees of tolerance to saline soil. The emerged woody species in all belts were Pinus rigida Mill., Pinus densiflora Siebold & Zucc., Pinus thunbergii Parl., Juniperus rigida Siebold & Zucc. and so on. The woody species with high important value(I.V.) were Pinus densiflora Siebold & Zucc., Pinus thunbergii Parl., Pseudosasa japonica (Siebold & Zucc. ex Steud.) Makino, Smilax china L., Platycarya strobilacea Siebold & Zucc. var. strobilacea for. strobilacea and so on, which can be classified as highly tolerant native trees to salt spray drift.

Effects of W Contents in Co Matrix of the Thermal Sprayed WC-Co on the Corrosion Behavior in Molten Zinc

  • Seong, Byeong-Geun;Hwang, Sun-Young;Kim, Kyoo-Young;Lee, Kee-Ahn
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.147-153
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    • 2007
  • This study sought to investigate the reaction of Co-binder containing tungsten with molten zinc. Four kinds of Co-W alloys (pure, 10%W, 20%W, 30%W) were prepared using the powder metallurgy method. The specimens were immersion-tested in molten pure zinc baths at $460^{\circ}C$. To evaluate the corrosion property in molten zinc, the weight loss of the specimen was measured after the immersion tests at different immersion times (10~300 min.). Co-10%W alloys, compared with pure cobalt, showed no effect of tungsten addition on the reaction rate in molten zinc. The relationship between the weight loss and the square root of immersion period represents a straight line in both pure cobalt and Co-10%W alloy. The Co-Zn reaction layer in Co- 1O%W alloy consists of $\gamma2$, $\gamma1$, $\gamma$ and ($\beta1$ phases. The rate of weight loss significantly increases and the weight loss behavior is not well accord with the linear relationship as the tungsten content in the Co-W alloy increases. The $\beta1$ layer was not formed on the Co-20%W alloy and neither was a stable Co-Zn intermetallic compound layer found on the Co-30%W alloy. The main cause of increase in reaction rate with increasing tungsten content is related with the instability of the Co-Zn reaction phases as seen on micro-structural analysis.

Optimization of Fugitive Dust Control System for Meteorological Conditions (기상조건별 비산먼지 관리체계 최적화 연구)

  • Kim Hyun-Goo
    • Journal of Korean Society for Atmospheric Environment
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    • v.21 no.6
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    • pp.573-583
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    • 2005
  • Fugitive dust, which is emitted in the ambient air without first passing through a stack or duct designed to control flow, is frequently generated by means of wind erosion from storage yards at Pohang Steel Wokrs. The size distribution of fugitive dust is mostly in the range of coarse particulate which is deposited as soon as emitted and less harm to human health; however $20\%$ of fugitive dust contains PM 10 known as one of most harmful airborne pollutant. Consequently, effective control and reduction of fugitive dust is strongly requested by the local society, but it is not easy so far because the generation and dispersion of fugitive dust highly depends on meteorological conditions, and it being occurred for irregularity. This research presented a fugitive dust control system for each meteorological condition by providing statistical prediction data obtained from a statistical analysis on the probability of generating the threshold velocity at which the fugitive dust begins to occur, and the frequency occurring by season and by time of the wind direction that can generate atmospheric pollution when the dispersed dust spreads to adjacent residential areas. The research also built a fugitive dust detection system which monitors the weather conditions surrounding storage yards and the changes in air quality on a real-time basis and issues a warning message by identifying a situation where the fugitive dust disperses outside the site boundary line so that appropriate measures can be taken on a timely basis. Furthermore, in respect to the spraying of water to prevent the generation of fugitive dust from the storage piles at the storage yard, an advanced statistical meteorological analysis on the weather conditions in Pohang area and a case study of fugitive dust dispersion toward outside of working field during $2002\∼2003$ were carried out in order to decide an optimal water-spraying time and the number of spraying that can prevent the origin of fugitive dust emission. The results of this research are expected to create extremely significant effects in improving surrounding environment through actual reduction of the fugitive dust produced from the storage yard of Pohang Steel Works by providing a high-tech warning system capable of constantly monitoring the leakage of fugitive dust and water-spray guidance that can maximize the water-spraying effects.