• Title/Summary/Keyword: spray frequency

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Thermal Spray Coating

  • 김종영
    • 전기의세계
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    • v.42 no.1
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    • pp.5-11
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    • 1993
  • 금속이나 세라믹 입자를 용사하여 보호피막을 형성하는 기술은 화염을 사용하는 방법에서 시작했으며 용사재료는 분말, 선, 봉의 형태로 공급되었다. 1960년대에 상업적인 plasma 용사장비가 개발되었으며 여기서 사용된 D.C.plasma jet를 이용하여 분말형태의 용사재료를 용융하고 고속으로 피용사테에 용융입자를 분사하여 피용사체면에 충돌시켜 다층의 얇은 피막을 형성한다. 최근(1985년)에는 R.F.(Radio Frequency) Plasma를 이용하여 열전도도가 작은 재료나 산소와 반응성이 큰 재료를 용사하는 방법도 개발되고 있다. 용사피복법은 현재 여러가지 방법이 실용되고 있으며 재료를 용융하는 열원에 따라 분류하면 표1과 같다. 즉 산소와 연료 가스의 혼합에 의한 연소나 폭발에너지를 이용하는 가스식 용사법과 Arc, Plasma등의 전기 에너지를 이용하는 전기식 용사법으로 크게 나눌 수 있다.

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Surface Properties of ITO Thin Film by Planarization (광역평탄화에 따른 투명전도박막의 표면특성)

  • Choi, Gwon-Woo;Lee, Woo-Sun;Seo, Yong-Jin
    • Proceedings of the KIEE Conference
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    • 2006.10a
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    • pp.95-96
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    • 2006
  • ITO thin film is generally fabricated by various methods such as spray, CVD, evaporation, electron gun deposition, direct current electroplating, high frequency sputtering, and reactive DC sputtering. However, some problems such as peaks, bumps, large particles, and pin-holes on the surface of ITO thin film were reported, which caused the destruction of color quality, the reduction of device life time, and short-circuit. Chemical mechanical polishing (CMP) process is one of the suitable solutions which could solve the problems.

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A Study on the Emission and Dispersion of Particulate Matter from a Cement Plant (한 시멘트공장의 분진발생과 대기확산에 관한 조사연구)

  • Chang, Man-Ik;Chung, Yong;Kwon, Sook-Pyo
    • Journal of Preventive Medicine and Public Health
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    • v.16 no.1
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    • pp.67-77
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    • 1983
  • To investigate the an air pollution by particulate matter and its dispersion, a cement plant produceing portland cement 600,000 ton/year and its vicinity were surveyed from Obtober, 1980 to April, 1983. The survey was mainly focused on main stack emmission rate of the cement plant and particle size distribution in the dust, dustfall and total suspended particulate concentration in the area by month and distance from the stack. The results of the study were as follows; 1. The main stack emission rate was surveyed before and after the spray tower was additionally installed to the original E.P bag filter. Before the spray tower installed, the main stack emission rate was higher ($0.64g/Nm^3$) than the emission standard of Korean Environmental Preservation Law's ($0.59g/Nm^3$, amended to $0.4g/Nm^3$ on April 1983), but after the spray tower was installed, its main stack emission rate was markedly decreased to the standard ($0.43g/Nm^3$). 2. $2{\sim}3{\mu}m$ of the particle size was the largest portion (20.8%) of the dust particulate from the main stack and 50% of the frequency distribution was $1.5{\mu}m$ of the size. Most particle size was below $10{\mu}m$. 3. The spray tower reduced the dustfall to $37.81{\sim}9.76\;ton/km^2/month$ while dustfall appeared at $45.29-15.45ton/km^2/month$, in the vicinity of plant before spray tower installed 4. Mean concentrations of total suspended particulate for 24 hours of the various stations were determined in $20.6-200.0{\mu}g/m^3$, 3 stations of tham were higher than the value of Harry and William's arthmetic average standard $130{\mu}g/m^3$. 5. Linear regression between dustfall [X] and total suspended particulate[Y] concentration was an equation, Y=4.024X+11.479.[r=0.91] 6. During the whole seasons in the opposite area 100m apart from the omission source the prevailing wind direction was with estimated more than $30ton/km^2/month$, and the concentration of total suspended particulate for 24 hours averaging time was more than $140{\mu}g/m^3$ in the same area and direction. 7. Assuming the wind direction were constant through the day dustfalls for a day were estimated at $13.40ton/km^2/day,\;10.79ton/km^2/day$ and $4.55ton/km^2/day$ at various distances of 100m, 500m and 1,500m from the emission source respectively. 8. In the simutalion of dustfall and suspended dust by area, Gaussian dispersion model modified by size distribution of particulate matter was not applicated since the emission of dust were from multi sources other them stack. From the above results, it could be applied that the dispersion of dust from the cement plant is estimated and regulated for the purpose of environmental protection.

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Influence of CrO3 Sealing Treatment on Properties of Plasma Sprayed Al2O3 Coating (플라즈마 용사 Al2O3 코팅의 특성에 미치는 CrO3 봉공처리의 영향)

  • Cho, Kyeong-Sik;Lee, Hyun-Kwuon;Kwon, Jeong-Cheol
    • Journal of the Korean Ceramic Society
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    • v.48 no.2
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    • pp.160-167
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    • 2011
  • Plasma sprayed ceramic coatings inherently contain pores and usually also cracks. Post-treatment of the plasma sprayed coatings is a way to close the connected pores and cracks. In this study, post-sealing treatment in plasma sprayed $Al_2O_3$ coatings was employed to overcome the reduction of coating properties. $Al_2O_3$ plasma thermal spray coating was made on aluminum alloys plate, $CrO_3$ post coating and heat treatment at $550^{\circ}C$ was carried out in order for final $Cr_2O_3$ to be saturated through phase transformation. Chromia sealing began at the fine defect in coated microstructure, while larger pores were permeated later. The increase in concentration and treatment frequency of sealing solution resulted in the decrease of porosity of coating layer, while cracks occurred partially after the third treatment. After twice treatment of 10M $CrO_3$ solution, microhardness and breakdown voltage of $Al_2O_3$ coatings were found to increase by ${\fallingdotseq}$ 50% and ${\fallingdotseq}$ 390% respectively than without post-treatment.

Effects of Flame Transfer Function on Modeling Results of Combustion Instabilities in a 3 Step Duct System (3단 덕트 시스템에서 화염전달함수가 연소불안정 모델링 결과에 미치는 영향)

  • Hong, Sumin;Kim, Daesik
    • Journal of ILASS-Korea
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    • v.25 no.3
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    • pp.119-125
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    • 2020
  • In this paper, we used Helmholtz solver based on 3D finite element method to quantitatively analyze the effects of change of gain, time delay and time delay spread, which are the main variables of flame transfer function, on combustion instability in gas turbine combustor. The effects of the variable of flame transfer function on the frequency and growth rate, which are the main results of combustion instability, were analyzed by applying the conventional heat release fluctuation model and modified one considering the time spread. The analysis results showed that the change of gain and time delay in the same resonance mode affected the frequency of the given resonance modes as well as growth rate of the feedback instability, however, the effect of time delay spread was not relatively remarkable, compared with the dominant effect of time delay.

The Effect of Deoxidizers in a Wire on Spatter Generation in Gas Metal Arc Welding (GMA용접에 있어서 스패터 발생에 미치는 와이어 탈산원소의 영향)

  • 방국수;안영호
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.145-150
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    • 1996
  • The variation of spatter generation in gas metal arc welding with welding conditions and wire compositions was investigated and interpreted in terms of arc stability. The transition range from a short circuit mode to a spray mode in the mixed gas welding showed an unstable arc and generated the largest amount of spatters. Titanium reduced spatters only in the globular mode of $CO_2$welding and silicon and manganese showed the same effect The effect of silicon and manganese, however, was no longer seen when titanium was added simultaneously to the wire. It is believed that deoxidizers easily form oxides on the anode and make the arc stable even in DCRP welding. The wires with deoxidizers also showed low short circuit frequency, resulting in the increase of large size spatters.

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Assessment of a Phase Doppler Anemometry Technique in Dense Droplet Laden Jet

  • Koo, Ja-Ye;Kim, Jong-Hyun
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1083-1094
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    • 2003
  • This study represents an assessment of the phase-Doppler technique to the measurements of dense droplet laden jet. High-pressure injection fuel sprays have been investigated to evaluate the use of the Phase-Doppler anemometry (PDA) technique. The critical issue is the stability of the phase-Doppler anemometry technique for dense droplet laden jet such as Diesel fuel spray in order to insure the results from the drop size and velocity measurements are repeatable, consistent, and physically realistic because the validation rate of experimental data is very low due to the thick optical density. The effect of shift frequency is minor, however, the photomultiplier tube (PMT) voltage setting is very sensitive to the data acquisition and noise in dense droplet laden jet. The optimum PMT voltage and shift frequency should be chosen so that the data such as volume flux and drop diameter do not change rapidly.

The Prediction of Nozzle Trajectory on Substrate for the Improvement of Panel-Scale Etching Uniformity (에칭공정에서의 Panel-Scale Etching Uniformity 향상을 위한 에칭노즐 궤적예측에 관한 연구)

  • Jeong, Gi-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.160-160
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    • 2008
  • In practical etching process, etch ant is sprayed on the metal-deposited panel through nozzles collectively connected to the manifold and that panel is usually composed of many PCB(printed circuit board)'s. The etching uniformity, the difference between individual PCB's on the same panel, has become one of most important features of etching process. In this paper, the prediction of nozzle trajectory has been performed by the combination of algebraic formula and numerical simulation. With the pre-determined geometrical factors of nozzle distribution, the trajectories of individual nozzles were predicted with the change of process operational factors such as panel speed, nozzle swing frequency and so on. As results, two dimensional distribution of impulsive force of etchant spray which could be considered as a key factor determining the etching performance have been successfully obtained. Though only qualitative prediction of etching uniformity have been predicted by the process developed in this study, the expansion to the quantitative prediction of etching uniformity is expected to be apparent by this study.

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A Study on Dynamic Characteristics of Gas Centered Swirl Coaxial Injector with Acoustic Excitation by Varying Momentum Flux Ratio (운동량 플럭스 비의 변화에 따른 기체 중심 스월 동축형 분사기의 기체 가진 동특성 연구)

  • Lee, Jungho;Park, Gujeong;Yoon, Youngbin
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.168-174
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    • 2015
  • Combustion instability is critical problem in developing liquid rocket engine. There have been many efforts to solve this problem. In this study, the method was sought through the injector as part of these efforts to suppress combustion instability. If the injector can suppress the disturbance coming from the supply line as a kind of buffer it will serve to reduce combustion instability. Especially we target at gas propellant oscillation in gas-centered swirl coaxial injector. The phenomenon is simulated with acoustic excitation of speaker. The film thickness response at injector exit was measured by using a liquid film electrode. Also the response of spray to the disturbance was observed by high-speed photography. Gas-liquid momentum flux ratio and the frequency of feeding gas oscillation were changed to investigate the effect of these experimental parameters. The trend of response by varying these parameters and the cause of weak points was studied to suggest the better design of injector for suppressing combustion instability.

Combustion Noise Characteristics in Gas and Liquid Flames (가스 및 분무화염의 연소소음 특성에 관한 실험연구)

  • 김호석;백민수;오상헌
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.1
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    • pp.81-91
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    • 1994
  • Combustion noise involved with chemical heat release and turbulent process in turbopropulsion systems, gasturbine, industrial furnaces and internal engines is indeed noisy. The experimental study reported in this paper is made to identify a dominant combustion noise in jet flames. Gaseous propane and kerosene fuel have been used with air as the oxidizer in a different jet combustion systems. Combustion and aerodynamic noise are studied through far field sound pressure measurements in an anechoic chamber. And also mean temperature and velocities and turbulent intensities of both isothermal and reacting flow fields were measured. It is shown that axial mean velocity of reacting flow fields is higher about 1 to 3m/sec than that of cold flow in a gaseous combustor. As the gaseous fuel flow rate increases, the acoustic power increases. But the sound pressure level for the spray flame decreases with increasing equivalence ratio. The influence of temperature in the combustion fields due to chemical heat release has been observed to be a dominant noise source in the spray flame. The spectra of combustion noise in gaseous propane and kerosene jet flame show a predominantly low frequency and a broadband nature as compared with the noise characteristics in an isothermal air jet.

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