• 대한전기학회:학술대회논문집
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• 대한전기학회 1997년도 하계학술대회 논문집 F
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• pp.2110-2112
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• 1997

The induction motor drive for the spindle of machining center is required to do not only a constant torque operation in low speed region(below base rpm), but also a constant power operation in high speed region(beyond base rpm). Also, control voltage shortage due to high speed operation must be overcome. The vector controlled inverter system with input 3 phase pwm converter is designed for that kind of condition. We experimented the performance of the inverter system with spindle motor made by Hyosung industries co.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2005년도 학술대회 논문집 전문대학교육위원
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• pp.150-154
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• 2005

This paper is presented for the development of the brushless DC(BLDC) spindle motors for hard disk drives. A new BLDC Motor has the use of insulated, compacted, iron powder for the armature core material of BLDC motors. Insulated iron powder in this paper is generally called soft magnet composite(SMC). The SMC is used for the stator of the motor instead of the laminated steel core. The motor used by SMC can have the good advantages in condition of the high frequency input power and small sized motor. It gets much more high efficiency than laminated steel core at same input power. The proposed motor has a technique of speed sensorless control. Experimental results show the performance of the proposed BLDC spindle motors for an HDD.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2003년도 추계학술대회 논문집
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• pp.51-55
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• 2003

In this paper, the authors propose a new high performance Built-in Type spindle motor drive using vector-controlled technique at 15,000 r/min. Control method is changed by variation of motor speed in a conventional Built-in type spindle drive. In the drive system to be presented, the conventional vector control is used in the low-speed range, and the vector control without encoder is used in the high-speed range. Furthermore, in order to drive the motor from 0 to 15,000 rpm smoothly, the vector control with encoder in the low-speed range (from 0 to 8,000 rpm) is utilized and the vector control without encoder in the high-speed range (from 8,000 to 15,000 rpm) is utilized. This paper describes problem of control method in conventional spindle drive and proposes control method as variation of motor speed

• 한국정밀공학회지
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• 제16권1호통권94호
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• pp.219-225
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• 1999

Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.11-15
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• 1999

Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2004년도 전력전자학술대회 논문집(1)
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• pp.274-278
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• 2004

This paper presents a strategy to drive built in-type spindle induction motor which is used as CNC (Computer Numerical Control) in the industrial world. The direct vector control which is robust to the changed machine parameters in the high speed range is used in this motor control method. And electrical model of induction motor presents the basic idea based on observer structure, which is composed of voltage model and current model. But the former has the defects in low speed range, the latter has the defects of sensitivity to motor parameter. Thus Gopinath model flux estimator which is the closed loop flux observer based on two models for the rotor flut estimation is used in this paper. Moreover this paper presents to drive the spindle motor in the high speed range by using the flux weakening control.

• 전기학회논문지
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• 제62권12호
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• pp.1668-1677
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• 2013

This paper deals with the power loss and thermal characteristics of induction motor for machine tools according to the rated power and speed. To reduce the fabrication error by thermal strain in rotational machine tools, we calculated the power loss and thermal behavior of induction motors. Firstly, the inverse design of general induction motors for machine tool spindle has been performed. The inverse design results are compared with the torque-speed characteristic curve in motor's catalog. The power loss are calculated by finite element method(FEM) at rated condition. Secondary, the transient thermal characteristics of induction motors are calculated by equivalent thermal resistance model from Motor-CAD S/W. The inverse design, power loss and thermal behavior calculation for induction motors with various rated power and speed has been performed. Finally, to verify the design and calculation process of induction motor, we implemented the experimental set with 0.4kW 1710rpm class industrial induction motor model. The obtained thermal characteristics of experimental model confirmed that the design and power loss calculation processes are appropriate to the prediction of thermal strain in rotational machine tools.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.141-146
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• 2002

Real-time monitoring and control of the cutting force is essential for unmanned cutting process. Although the cutting force can be measured directly using tool dynamometers, their implementation is not feasible in industry due to high cost. Alternative approach is the cutting force estimation based on spindle drive models, but it requires the knowledge of their characteristics with the spindle speed variation. This paper investigates the power-factor and frictional characteristics of three-phase induction motors and determines its characteristics below and above the base speed, respectively. In order to realize the proposed cutting force monitoring system, a stand-alone DSP board was utilized. Its monitoring and control performance is evaluated in a CNC lathe.

• 한국정밀공학회지
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• 제32권2호
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• pp.141-147
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• 2015

This paper deals with thermal characteristic analysis of induction motors for machine tool spindle for motion error prediction. Firstly, the inverse design of general induction motors for machine tool spindle has been performed by design principles. Characteristics considering VVVF inverter of induction motors were analyzed. Secondary, power loss and thermal characteristics of induction motors analyzed by equivalent thermal resistance model from Motor-CAD S/W. To develop a second-order fitted power-loss distribution model for the constant-torque operating range of the induction motor, we employed the design of experiment and response surface methodology techniques. Finally, the analysis results were experimentally verified, and the validity of the proposed analysis method was confirmed.

• 전자공학회논문지CI
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• 제47권1호
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• pp.30-40
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• 2010

IPTV 셋톱박스에서 가장 많이 사용하는 저장장치인 하드디스크는 가격에 비해 저장용량이 크고 입출력 속도가 빠르지만 스핀들 모터의 기계적 동작으로 인해 전력 소모가 많다는 단점이 있다. 셋톱박스에서 스트리밍 데이터를 재생하기 위하여 하드디스크의 스핀들 모터는 최대 전력을 사용하는 활성모드를 계속 유지해야 한다. 본 논문에서는 스트리밍 데이터 재생 시 전력 소모를 감소시키는 오프셋-버퍼링(Offset-Buffering)과 다중모드 스핀-다운(Multi Mode Spin-Down) 기법을 제안한다. 오프셋-버퍼링은 사용자의 시청 패턴을 분석하고 분석된 결과를 통해 버퍼링을 하므로 스핀들 모터의 모드를 대기모드로 길게 유지할 수 있다. 또한 오프셋 버퍼의 크기에 따라 다양한 모드로 스핀-다운을 하여 전력 소모를 줄일 수 있다. 실험 결과 본 논문에서 제안한 오프셋-버퍼링과 다중모드 스핀-다운은 기존의 풀-버퍼링(Full-Buffering)보다 28.3% 전력 소모량을 감소시켰으며, 스핀-업 횟수를 12.5% 줄였다.