• 제목/요약/키워드: specimen forming

검색결과 189건 처리시간 0.035초

원심성형법을 이용한 BSCCO계 고온초전도튜브 제조 및 특성 분석 (Fabrication and Characterization of BSCCO System High-Temperature Superconductor Tube Using Centrifigal Forming Process)

  • 박용민;장건익
    • 한국전기전자재료학회논문지
    • /
    • 제13권9호
    • /
    • pp.801-804
    • /
    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(Centrifugal Forming Process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder : binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shped microstructure with a well aligned c-axis direction from SEM images. Measured T$_{c}$(Critical temperature) was about 64 K.K.

  • PDF

반융용알루미늄재료의 재가열공정 (Reheating Process of Semi-Solid Aluminum Alloy)

  • 강성수;도영진;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1997년도 고액공존금속의 성형기술 심포지엄
    • /
    • pp.16-27
    • /
    • 1997
  • A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

  • PDF

원심성형법을 이용한 BSCCO계 고온초전도체 제조 및 특성 분석 (Fabrication and Characterization of BSCCO System High-Temperature Superconductor Using Centrifugal Forming Process)

  • 박용민;장건익
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
    • /
    • pp.189-192
    • /
    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(centrifugal forming process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder:binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shaped microstructure with a well aligned c-axis direction from SEM images. T$_{c}$(Critical temperature) of Bi-2212 was 64K.K.

  • PDF

HPF 적용을 위한 극저탄소강의 강도에 미치는 침탄 열처리의 영향 (Strength Change in Ultra Low Carbon Steel due to Carburizing Heat Treatment for Hot Press Forming)

  • 강수영
    • 대한금속재료학회지
    • /
    • 제50권6호
    • /
    • pp.433-438
    • /
    • 2012
  • Strength change in ultra low carbon steel carburized at $880^{\circ}C$ and $930^{\circ}C$ for 10, 30, 60 and 120 minutes was investigated. The results were analyzed by a tensile test, chemical composition analysis, optical microscopy and scanning electron microscopy. Stress in the 0.5% strain specimen in the tensile test increased as the time treated at $880^{\circ}C$ and $930^{\circ}C$ increased, because the carbon diffusion layer and the martensite of the specimen increased with increasing treatment time. Martensite was found in the ferrite region in the specimen treated at $880^{\circ}C$, which is attributed to grain boundary diffusion.

피라미드형 내부구조재를 가지는 중공형 접합판재의 성형특성에 관한 연구 (A Study on the Forming Characteristic of Inner Pyramid Structure Bonded Sheet Metal)

  • 김지용;길해영;조기철;김종호;정완진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.295-299
    • /
    • 2006
  • The inner-structure bonded(ISB) sheet metal is defined as a composite sheet metal which has middle layer of truss-structure between two skin sheets. The characteristics such as ultra-light weight, high rigidity, high strength, etc are required especially for automobile parts. The characteristic of ISB sheet metal depends on inner-structure pattern or method of bonding. Pyramid type of crimped expanded metal is used for inner-structure and both of resistance welding and adhesive bonding are applied to make a specimen. As a result of compression test, it is appeared that forming limit is 10% reduction in thickness under a load of 8kgf per unit element(one inner-structure). In case of uniaxial tensile test the non-uniform surface integrity rather than the buckling of inner-structure happened at a load of 450kgf, which indicates elongation of 7.2% and thickness reduction of 13%. The eye-inspection method was applied to examine the defects occurring on the specimen during stretch forming. In case of biaxial stretch forming only the non-uniform deformation on the surface of a skin sheet could be observed. The forming limit in stretching of ISB sheet metal with the hemi-spherical punch of 150mm in diameter was 3mm in forming depth and 5% reduction in thickness.

  • PDF

등통로각압축 공정용 저하중 분리형 금형 설계 (Split Die Design for ECAP with Lower Loads)

  • 진영관;강성훈;손일헌;임용택
    • 대한기계학회논문집A
    • /
    • 제32권3호
    • /
    • pp.217-222
    • /
    • 2008
  • Equal channel angular pressing (ECAP) is one of the effective methods to produce bulk-nano materials by accumulating plastic strain into the workpiece without changing its cross-sectional shape in the multi-pass processing. However, the forming load becomes higher for manufacturing large specimens using conventional solid or split dies because of friction, flash formation, and usage of dummy specimen. In the present investigation, better split die was designed to reduce the forming loads and improve the geometrical accuracy of the specimen in the multi-pass ECAP. The new die exit channel was also designed to reduce the friction effect. Experiments with AA1050 specimens with a square cross-section were carried out to examine the design goal using the proposed split dies for routes A and C up to four passes. The numerical forming simulations were used to determine the effective geometry of various die models in the present work.

액체로켓 연소기용 구리합금의 성형한계성 평가 (Forming Limit Evaluation of Copper Alloy for Liquid Rocket Combustion Chamber)

  • 류철성;최환석
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2007년도 제29회 추계학술대회논문집
    • /
    • pp.194-197
    • /
    • 2007
  • 액체로켓 연소기 재생냉각 챔버의 제작에 사용되는 구리합금의 성형한계 곡선을 얻기 위하여 돔 장출 시험과 인장시험을 수행하였다. 성형한계 곡선에 대한 실험적인 연구를 위하여 인장시편을 사용하여 인장-압축 변형률 상태의 데이터를 얻었으며, 인장-인장의 변형률 상태를 얻기 위하여 돔 장출 시험용 시편을 사용한 돔 장출 시험 또한 수행하였다. 시험에 사용한 모든 시편은 제작방법에 따라 종 방향과 횡 방향시편으로 구분하였다. 시험 결과 인장-인장 변형률 상태에서 최대 주 변형률과 부 변형률은 62.3%와 58.6%이며 인장-압축 상태에서는 60.5%와 25.8%로 나타났다.

  • PDF

프레스 포밍 머신의 티타늄과 알루미늄 판재 성형성에 관한 연구 (A study on Press Forming Machine of Titanium and Aluminium Plates Formability)

  • 정원재;강한빈;이동욱;박민혁;송주한;이석순
    • 한국기계가공학회지
    • /
    • 제12권5호
    • /
    • pp.86-93
    • /
    • 2013
  • Main function of the Press forming Machine is the forming for plates. The head of the Press forming machine consist of several parts. It was named Press forming-contraction and Press forming_expansion according to formability of plates. Aluminium and Titanum plates are forming by using the Press forming machine. In this study, we analyzed sheet metal forming including plastic deformation and the contact pressure in the bearing. Finite element analysis results of Press forming-contraction and Press forming_expansion show the similar results of the actual specimen plates and the bearing contact pressures show the acceptable level of stress in both aluminum and titanium specimens.

수처리 시설물에 적용되는 섬유패널 배면부의 입체 성형 각도에 따른 부착 성능 연구 (A Study on the Adhesion Performance of Solid Forming Angle at Fiber Panel in the Water Supply Facility)

  • 윤준노;박완구;최수영;김동범;김병일;오상근
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2018년도 추계 학술논문 발표대회
    • /
    • pp.171-172
    • /
    • 2018
  • The purpose of this study is to confirm the adhesion performance of the three - dimensional forming fiber panels by the dimensional forming angle. As a result of applying the three dimensional surface shape to the back side of the fiber panel and testing the adhesion strength by the three dimensional forming angle, it was confirmed that the bonding strength of the specimens to which the dimensional molding was applied was higher than that of the non dimensional molding. In addition, the highest adhesion strength was confirmed in a specimen having a three-dimensional forming angle of 70 °.

  • PDF

비틀림을 이용한 후방압출 공정의 해석 (An Analysis of Backward Extrusion Process with Torsion)

  • 허진혁;김영호;박재훈;진영은;이종헌
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.846-849
    • /
    • 2000
  • In this paper backward extrusion process with lower die rotation was studied to improve the conventional backward extrusion problems ; requirement of large forming machine, the difficulty to selecting of die material caused by high surface pressure, high cost of forming machine caused by improvement of noise and vibration, and etc. In this experiment, model material, plasticine, was used of specimen. The result values of torsional and conventional backward extrusions were analyzed and compared. FE-simulation is used for analysis with DEFPRM-3D. These results show that the torsional backward extrusion is very useful process because this process can obtain the homogeneous deformation, low forming load. Decreasing forming load improves die life and makes it possible to use press of relatively low capacity. Also this process can reduce corner cavity, improve the initial cast-structure, owing to the high deformation and uniform starin distribution.

  • PDF