• Title/Summary/Keyword: specimen depth

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NONDESTRUCTIVE/IN-FIELD CHARACTERIZATION OF TENSILE PROPERTIES AND RESIDUAL STRESS OF WELDED STRUCTURES USING ADVANCED INDENTATION TECHNIQUE

  • Park, Yeol;Dongil Son;Kim, Kwang-Ho;Park, S. Joon;Jang, Jae-il;Dongil Kwon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.668-674
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    • 2002
  • Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

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Analysis of Cleavage Fracture Toughness of PCVN Specimens Based on a Scaling Model (PCVN 시편 파괴인성의 균열 깊이 영향에 대한 Scaling 모델 해석)

  • Park, Sang-Yun;Lee, Ho-Jin;Lee, Bong-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.409-416
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    • 2009
  • Standard procedures for a fracture toughness testing require very severe restrictions for the specimen geometry to eliminate a size effect on the measured properties. Therefore, the used standard fracture toughness data results in the integrity assessment being irrationally conservative. However, a realistic fracture in general structures, such as in nuclear power plants, may develop under the low constraint condition of a large scale yielding with a shallow surface crack. In this paper, cleavage fracture toughness tests have been made on side-grooved PCVN (precracked charpy V-notch) type specimens (10 by 10 by 55 mm) with various crack depths. The constraint effects on the crack depth ratios were evaluated quantitatively by the developed scaling method using the 3-D finite element method. After the fracture toughness correction from scaling model, the statistical size effects were also corrected according to the standard ASTM E 1921 procedure. The results were evaluated through a comparison with the $T_0$ of the standard CT specimen. The corrected $T_0$ for all of the PCVN specimens showed a good agreement to within $5.4^{\circ}C$ regardless of the crack depth, while the averaged PCVN $T_0$ was $13.4^{\circ}C$ higher than the real CT test results.

A Study on the Mechanical Characteristic Change Accordance with Surface Damaged Submarine GFRP Repairing (잠수함용 GFRP 표면결함 수리에 따른 기계적 특성변화 연구)

  • Jung, Young In;Koo, Ja Gil;Lee, Yoon Suk
    • Journal of Korean Society for Quality Management
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    • v.48 no.2
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    • pp.257-267
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    • 2020
  • Purpose: The purpose of this study is to define guideline for fiber-glass-resin-putty repairing method for submarine GFRP by comparing structural strength between normal GFRP and putty repaired GFRP. Methods: GFRP specimen tensile and flexural tests are conducted in accordance with ASTM D3039/3039M-17 and ASTM D790 Procedure A. The collected data was analysed whether satisfies its structural strength criteria. Furthermore, It is analysed to find dominant reason of structural strength changes. Results: The result of the study is as follows; flexural strength of GFRP is satisfied strength criteria for all test cases, but tensile strength is not satisfied its criteria for some cases which over 2 mm depth of surface damage. Conclusion: The fiberglass-resin-putty repairing method should be applied to under 2 mm depth of damage which is not affecting to roving fiber layer destruction in GREP laminate.

Effect of Carburizing Heat Treatment Process on Microstructure and Residual Stress Changes in AISI 9310 Steel. (AISI 9310강의 침탄열처리 경로가 조직 및 잔류응력 변화에 미치는 영향)

  • Youngchul Jeong;Joohyeon Bae;Jaeman Park;Seungjun OH;Janghyun Sung;Yongsig Rho
    • Journal of the Korean Society for Heat Treatment
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    • v.37 no.3
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    • pp.128-137
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    • 2024
  • In this study, the carburizing heat treatment process used in aircraft gear manufacturing was compared with the general carburizing heat treatment process using AISI 9310 steel. The process of carburizing followed by slow cooling, and then quenching after austenitizing(Process A) showed less compressive residual stress and less retained austenite in the surface layer compared to the process of quenching directly after carburizing(Process B). In prpcess B, there was a large amount of retained austenite when quenched immediately after carburization, and when treated with subzero, martensite rapidly increased and the compressive residual stress increased significantly, but at the same time, there is a risk of cracking due to severe expansion in volume. Therefore, in the case of aviation parts, it is believed that a step-by-step heat treatment cycle was adopted to ensure stability against heat treatment cracks. As a result of the final tempering after sub-zero treatment, the A process specimen showed a deeper effective case depth and HV700 depth and a higher hardness value above HV700 than the B process specimen.

Experimental Study on Capacity Variation of Paving Materials with TiO2 in Wet Condition (광촉매 이산화티타늄(TiO2)을 혼합한 도로 포장재의 습윤 조건에서의 성능 변화에 관한 실험적 연구)

  • Seo, Dawa;Yun, Tae Sup
    • Journal of the Korean Geotechnical Society
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    • v.32 no.5
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    • pp.49-55
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    • 2016
  • This study aims to present the practical Nitrogen monoxide (NO) removal capacity of cement mortar with Titanium dioxide ($TiO_2$) which is one of the paving materials by considering the environment of pavement in urban areas. NO removal capacity test under designated conditions of humidity of inflow gas and the test with variation of the degree of saturation of specimen were conducted. In the test for humidity, dry specimen is subject to the test and NO removal ratio was observed. Humidity-NO removal ratio curve is a log normal distribution in shape, and the maximum NO removal ratio appears at specific humidity. NO removal capacity test relying on the degree of saturation was carried out with wet specimen to reflect the unsaturated pavement by rainfall and domestic sewage. Wet specimen presents less NO removal capacity than dry specimen and the recovering evolution of NO removal capacity follows evaporation. Moreover, $TiO_2$ under the specific depth of specimen hardly contributes to NO removal capacity.

Probing of Steel Bar Inside Mortar Specimens Using Electromagnetic Wave Method (전자기파를 이용한 모르타르 시편 내 철근탐사)

  • 김우석;박경현;임홍철
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.663-666
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    • 1999
  • Ground Penetrating Radar (GPR) attached with 1 GHz center frequency antenna has been used to measure a dielectric constant of mortar, and to detect and locate a steel bar embedded inside laboratory size mortar specimens at various depth. Mortar specimens are made for the measurements with the dimensions of 100cm (width)$\times$100cm (length)$\times$14cm (depth). Each specimen has a 13mm diameter D13 steel bar at 2, 4, 6, 8, 10 and 12cm depth. In this paper, results of radar measurments are provided with a sample output, which successfully located the bar. It has been found that the reflected wave of the steel bar interacts with that of surface when the steel bar has the close distance to the surface.

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Static loading test of R/C deep beams with CFRP-Grids (탄소격자섬유를 이용한 RC 깊이보의 정적파괴실험)

  • 조병완;김영진;태기호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.567-572
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    • 1998
  • Structural behavior of R/C deep beams was investigated and compared to those of specimens with CFRP Grids. Test results show that the crushing of compression strut for the unstrengthened R/C deep beams is changed to the group of several diagonal cracks at mid-depth within the sheat span. Strengthened specimens grow to be more ductile after the redistribution of internal force on the CFRP Grids. The failure mode and variations of strains in the specimens are dependent on the shear span-to-depth ratio. The lower the shear span-to-depth ratio, the bigger failure load and the less variations in strain are observed. Additional anchorage of CFRP Grids does not only cause the improvement in the internal resistance, but also control the brittle shear failure of specimen after reaching the maximum loads.

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Effect of Ion-nitriding on Fatigue Strength (피로강도에 미치는 이온실화처리의 영향)

  • Kang, Moo-Jin;Lee, Chung-Oh
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.3
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    • pp.98-103
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    • 1979
  • The fatigue limit of an ion-nitrided steel was investigated experimentally and analytically. It is found that fatigue limit can singificantly be increased by ion-nitriding, and that the case depth is the most important parameter which determines the fatigue limit. The data indicate that fatigue limit increases with the case depth as well as the surface hardness of the nitrided steel. The fracrographs of the fracture surfaces taken by a scanning electron microscope show that the fisch-eye is located at the subsurface of failed specimens. Assuming that crack propagates from the subsurface inclusions, an analytical model is proposed to predict the fatigue limit. Taking into account the stress distrbution of a nitrided specimen, fatigue limit is predicted as a function of the case depth. The proposed semiemprical formula agrees satisfactorily with the experimental data obtained from rotating beam fatigue testing.

Size Effect on Flexural Stress-Strain Relationship of Reinforced-Concrete Beams (철근콘크리트 보의 휨압축강도 및 변형률에 대한 크기효과)

  • 김민수;김진근;김장호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.911-916
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    • 2002
  • It is important to consider the effect of depth when estimating the ultimate strength of a concrete flexural member because the strength always decreases with an increase of member size. In this study, the size effect of reinforced concrete beam was experimentally investigated. For this purpose, a series of beam specimens subjected to 2-point bending load were tested. More specifically, three different depth (d=15, 30, and 60 cm) of reinforced concrete beams were tested to investigate the size effect. The shear-span to depth ratio (a/d=3) and thickness (20 cm) of the specimens were kept constant where the size effect in out-of-plan direction is not considered. The test results are fitted using least square method (LSM) to obtain parameters for modified size effect law (MSEL). The analysis results indicate that the flexural compression strength and ultimate strain decreases as the specimen size increases. Finally, more general parameters for MSEL are suggested.

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Ballistic Resistance of an Armor Ceramic Structure against a Shaped Charge Jet As a Function of Penetration Depth

  • Hyunho Shin;Lee, Chang-Hyun;Wan Sung
    • The Korean Journal of Ceramics
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    • v.5 no.3
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    • pp.270-277
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    • 1999
  • The ballistic capability of an alumina-rich oxide armor ceramic against a shaped jet was characterized as a function of penetration depth in a layered target structure. The penetration resistance of the ceramic, based upon the determination of penetration velocity, was not equally realized throughout the depth of penetration. It was abnormally low at an early stage of penetration, followed by a sudden increase to reach ~16GPa thereafter. There was no apparent change in such a profile with respect to the lateral size of the specimen. Based upon 2-D flash x-ray radiography and 3-D Hull code simulation, the feasibility of forming a pressure-induced predamnaged zone in front of the jet tip was speculated to foster an increased penetration velocity in the initial stage penetration, resulting in the diminished penetration resistance. The disappearance of such a predamaged zone with penetration was interpreted to restore the resistance of the ceramic in the later penetration stage.

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