• Title/Summary/Keyword: specification limit

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Economic Selection of Specification Limits for a Given Target Value (공정평균(工程平均)의 목표치(目標値)가 주어진 경우 규격한계(規格限界)의 경제적(經濟的) 선정(選定))

  • Riew, Moon-Charn
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.2
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    • pp.57-64
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    • 1989
  • An Economic selection of specification limits is considered for a given target value in a complete inspection plan. Each item is inspected, and if it meets the specification, it is accepted. Items less than the lower specification limit are scrapped or sold at a reduced price, and those greater than the upper specification limit are reworked. Cost factors to be considered are economic loss caused by quality deviations, rework cost and scrapping cost. Methods for finding the optimal specification limits are given for the cases of piecewise linear loss function and quadratic loss function with illustrative examples.

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Economic Decision of Specification Limits for a Ham Production Process - An Industrial Case Study -

  • Cha, Young-Joon;Hong, Yeon-Woong;Lee, Jae-Man
    • Journal of the Korean Data and Information Science Society
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    • v.16 no.4
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    • pp.943-949
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    • 2005
  • An economic design of specification limits for production process of ham is considered for a given process mean in a complete inspection plan. Each ham is inspected, and if it meets the specification, it is accepted. The ham less than the lower specification limit are changed another products or at a discounted price, and those greater than the upper specification limit are reworked. A profit model is developed which involves selling price, production cost, rework cost and the cost which is incurred by imperfect quality. Methods for finding the optimal specification limits are derived for the case of piecewise linear loss function with an industrial case study.

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A Study on Economic Selection of the Process Target and the Screening Specification Limits in a Continuous Production Process (연속생산공정에서 공정목표값과 검사규격한계의 경제적인 결정에 관한 연구)

  • 백종석;윤덕균
    • Journal of Korean Society for Quality Management
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    • v.25 no.4
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    • pp.57-70
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    • 1997
  • Consider a production system where all manufactured products are screened through automatic inspection equipment. The products for which the measured value of quality characteristic is larger than the lower screening specification limit (SL) and smaller than the u, pp.r screeing specification limit(SU) are accepted. Those smaller than SL are reworked and those larger than SU are excluded from the process. Assuming that the quality characteristic is normally distributed with known variance, this paper suggests cost models which involve inspection cost, production cost, rework cost, exclusion cost and quality cost, and presents the methods of finding the optimal values of the screening specification limits and the process target. Numerical example is given to demonstrate the a, pp.icability of the cost models suggested in this paper.

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A Simple Proposition for Improving Industrial Hygiene Air Sampling Methods

  • Paik, Samuel Y.;Zalk, David M.
    • Safety and Health at Work
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    • v.10 no.3
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    • pp.389-392
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    • 2019
  • When conducting an exposure assessment, the primary goal of the industrial hygienist is to fully characterize the worker's exposure during a work shift to compare it with an occupational exposure limit. This applies regardless of the duration of the work activity as an activity that is relatively short in duration can still present exposure in excess of the occupational exposure limit even when normalized over an 8-hr shift. This goal, however, is often impeded by the specification of a minimum sample volume in the published sampling method, which may prevent the sample from being collected or submitted for analysis. Removing the specification of minimum sample volume (or adjusting it from a requirement to a recommendation), in contrast, allows for a broader assessment of jobs that consist of short-duration and high-exposure activities and also eliminates the unnecessary practice of running sampling pumps in clean air to collect a specified, minimum volume.

Research of Determining the Compressed Gauge Limit Compensating for Guage Error (계측기오차 보상을 위한 압축한계 설정에 관한 연구)

  • Lee, Jong-Seong;Ko, Sung-Ho
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.89-93
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    • 2002
  • When testing products before shipment to the customer, quality characteristics are measured to decide whether or not their values are between the specification limits. Unfortunately, this testing procedure can lead to incorrect decisions because of gauge error. That is, good products can erroneously be qualified as bad, and bad products as good, and this has consequences for producer's and consumer's risk. In cases of such as this, the compressed gauge limit can be used to achieve the desired product quality level dictated by the manufacturer or the customer. A compressed gauge limit is a limit set by the manufacturer on a test gauge that is tighter than the specification limit established by the customer. The compressed gauge limits should be set at levels to achieve the defect levels desired by the customer and simultaneously minimize the loss of good product that is rejected due to errors in the gauges. In this article, the models for determining the defect levels and the losses obtained by adding compressed gauge limits will be developed. A response surface model approach is utilized which allows an optimal operating condition to be generated relatively easily.

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Development of Customer Satisfaction Quality Indicator Considering Producer's Specification Limits (생산자규격을 고려한 소비자만족품질지표의 개발)

  • Kim, Dong-Hyuk;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.50-58
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    • 2018
  • Process Capability ($C_{pk}$) is a representative measure of how well the producer manages dispersion and bias for the specifications needed by the consumer. This is expressed as a ratio of 6 times the natural tolerance to the specification. As the producer manages the dispersion small, the capacity index becomes higher. And it is classified into 5 grades according to the degree of management. It is a measure of the quality of processes used in most industrial fields. However, $C_{pk}$ is calculated by only reflecting the mean and dispersion of the process, there is a disadvantage that it can not give information about the economic loss caused by the inconsistency of the process with the target value. Overcoming these drawbacks, process capability indexes reflecting various types of loss functions such as $C_{pm}$, $C^+_{pm}$ and $C_{pl}$ have been developed. However, all of these previous studies have applied the limit to the consumer specification, which is based on the traditional and passive quality perception that the quality characteristic should exist within the limits of the consumer specification. In this study, we will develop 'Customer Satisfaction Quality Indicator (CSQI)' which is a quantitative indicator that can be fully evaluated when the manufacturer's specification limit, which is an aggressive quality strategy, is applied. This is expected to be useful decision information for both producers and consumers.

An evaluation of influence factors based on the limit state design-AASHTO LRFD for structural analysis of shield tunnel segment lining (한계상태설계법-AASHTO LRFD를 적용한 쉴드터널 세그먼트 라이닝의 구조해석 영향인자 평가)

  • Kim, Yang-Woon;Kim, Hong-Moon;Kim, Hyun-Su;Lee, Seong-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.1
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    • pp.99-118
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    • 2018
  • Recently, the limit state design method in the design of the structure is in global trend, but it is limited to a few structures in Korea. Since the introduction of the limit state design method has recently been attempted for tunnels, which are the main underground structures, it is surely necessary to understand the latest limit state design method. Therefore, based on the recently published AASHTO LRFD Road Tunnel Design and Construction Guide Specification (2017), structural load factors and load combinations were reviewed, and various factors which should be applied for the review of structures have been analyzed. In this study, utility tunnel section and subway tunnel sections used in Korea were analyzed by the limit state design method, and we have analyzed the direction of application of limit state design method through studying the tendency of member force by various influential factors such as ground conditions, load modifier and joint stiffness.

Development of Application Models Based on the Robust Design (타구치 로버스트 계획에서 응용모형의 개발)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.13 no.1
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    • pp.203-209
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    • 2011
  • This study develops three new models that are practically applicable to three stages of Taguchi's robust design, which includes system design, parameter design and tolerance design. In system design, the Multiple Loss Function Analysis(MLFA) and Overall Loss Index(OLI) which reflect upon weight of characteristics and importance of specification are developed. Moreover parameter design presents Process Capability Index(PCI), $C_{PUK}$ and $C_{PLK}$, in order to segregate Signal-To-Noise Ratio(SNR) into accuracy and precision for an evaluation of relative comparison. In addition, tolerance design presents the new model of allowance computation for assembled product which is primarily derived from safety margin(SM) considering functional limit and specification. The guideline of those three new models, which include systematic charts and applicable illustrations, offers convenience for practitioners in the field. Hence, the practical applications could be made with the steps of robust designs such as system design, parameter design and specification allowance design.

Design of digital filters using linear programming (선형 프로그래밍에 의한 디지탈 필터의 설계)

  • 조성현;임화영
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.137-141
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    • 1986
  • This paper presents optimal recursive digital filter design to meet simultaneous specifications of magnitude and linear phase characteristics. As is well known, the overshoot in the vicinity of discontinuity is hight. The technique using linear programming (the dual programming) is choosing more specification points in the vicinity of band limit frequency. The resulting filter can shown improved response and numerical accuracy with reduced nonuniform specification points in frequency domain.

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