• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.197-201
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• 2010

Precise control of oxidizer mass flow rate is important for hybrid rocket thrust control. In this study, oxidizer mass flow rate control system is developed by using stepping motor which is controlled by Labview program. Gox is used for oxidizer and PolyCarbonate, PolyEthylene, and PMMA is used for solid propellant. To suppress thrust oscillation during thrust control experiment, schematics of the experiment is analysised and revised. Results show that thrust oscillation is suppressed successfully.

• Journal of the Korean Society of Propulsion Engineers
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• v.9 no.2
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• pp.25-31
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• 2005

The theory developed in a preceding paper [1] for poroelastic composite material behavior under thermal and gas diffusion is applied to thermo-chemical decomposition of a carbon-phenolic composite rocket nozzle liner under typical operating conditions. Specifically, the structural component simulated is the cowl ring for which distributions of pressure in the material pores, temperature and across-ply stress are presented. The results for particular composite designs show that across-ply failure occurs due to tensile stress in the material which is indicative of plylift. This prediction corroborates observations of plylift in a nozzle cowl. Simulations suggest designs to avoid plylift in the cowl zone.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.12
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• pp.1166-1173
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• 2011

Electro-Mechanical Ignition Safety Device(EMISD) for solid rocket motor is designed and manufactured. The EMISD utilizes a true rotary solenoid for arming mechanism and an electric squib(initiator) for generating ignition energy. In order to prove the ignition capability of the EMISD, 10-cc Closed Bomb Test(CBT) is performed, which measures the pressure built by high temperature and high pressure gas generated by operating EMISD. The pressure built in the free volume of 10-cc closed bomb and the opening time of the ignition gas outlet are calculated using one dimensional gas dynamic model which is composed of the ideal gas equation and mass-energy conservation equation. Comparing the test result with model prediction, it is realized that the pressure built in the free volume of closed bomb due to the firing of EMISD, has the efficiency ratio of about 34%.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.257-260
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• 2010

The purpose of this paper is to introduce a method to predict the case thermal insulation charred and erosion thickness as a function of the exposure time to combustion gases and in solid rocket motors. The sizing of the insulator requires a good estimation of the thermal and mechanical loads at the wall. The method is particularly suitable for internal insulation areas subjected to high radiative, convective heat fluxes and $Al_2O_3$ slag pool. The mathematical approach and lab-scale experiment were intentionally simplified in order to obtain some simple and rapid relationships particularly useful for trade-off studies and thermal insulation preliminary design. The method was utilized to compute the charred and erosion thicknesses of the insulation on the aft chamber domes. A comparison between theoretical and experimental insulator char thicknesses of the motor insulation is reported, indicating the applicability of the predictive method employed.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.3
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• pp.61-67
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• 2017

In this study, Burning Area Analysis Program (BAAP) was developed by using VOF method to estimate the burning area of 3D shaped grain. The parametric study of mesh size, burning rate and time interval for numerical calculation was conducted. The result of BAAP is compared with the one from commercial 3D modeling software. Also the internal ballistic analysis was performed using the result of BAAP. In order to estimate the burning area and internal pressure with time, Chemical Equilibrium Analysis (CEA) was conducted with a composition of reduced smoke propellant. As a result, the web-averaged pressure was 5.34 MPa which is similar to the published research result.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.9-18
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• 2016

In this research, the modeling of erosive burning and analysis of effective parameters were carried out for the application of fluid-structure integration analysis. The manufacture, test, and analysis of erosive burning motors were carried out to estimate the erosive burning applying Lenoir & Robillard model considering effective parameters. The erosive burning phenomenon was detected from experimental results. Erosive burning model and its effective parameters were evaluated and analyzed considering existence of aluminum in propellant, relationship among erosive burning coefficients according to characteristic length, effect of grain initial temperature. The erosive burning model was applied to the fluid-structure integration analysis, and the estimated results were close to the experimental results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.03a
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• pp.226-234
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• 2008

Grain design has always been a vital and integral part of Solid Rocket Motor(SRM) design. Basing on the design objectives set by the system designer, the SRM designer has many options available for selecting the Grain configuration. Many of the available configurations may fulfill the required parameters of volumetric loading fraction, web fraction & Length to diameter ratios and produce internal ballistic results that may be in accordance to the design objectives. However, for any given set of design objectives, it is deemed necessary that best possible configuration be selected, designed and optimized. Hence optimal results of all applicable configurations are vital to be attained in order to compare and finalize the design that will produce most efficient performance. Generally the engineers pay attention and have skills on a specific grain configuration. The designing methodologies and computer codes available usually focus on single grain configuration may it be Star, Wagon Wheel or slotted tube. Hardly one can find a software or a design methodology where all such configurations can be worked on jointly and not only adequate designs be found but optimal solutions reached by applying an optimization method to find final design best suited for any design objective. In the present work design requirements have been set, grain configurations have been selected and their designing has been conducted. The internal ballistic parameters have been calculated and after finding the preliminary design solutions, the optimal solutions have been found. In doing so, software has been developed comprising of computer programs for designing the 2D grains including Star, Wagon Wheel and Slotted Tube configurations. The optimization toolbox of Matlab Fmincon has been used for getting optimal solutions. The affects of all the independent geometric design variables on the optimized solutions have been analyzed. Based on results attained from Optimization Method, an in depth comparison of Grain Configurations and analysis of performance prediction outputs have been conducted to come to conclusion as to which grain configuration is ideal for the current design requirement under study.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.27 no.6
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• pp.635-642
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• 2014

In this paper, an efficient technique is developed to predict failure probability of three failure modes(case rupture, fracture and bolt breakage) related to solid rocket motor case due to the inner pressure during the mission flight. The overall procedure consists of the steps: 1) design parameters affecting the case failure are identified and their uncertainties are modelled by probability distribution, 2) combustion analysis in the interior of the case is carried out to obtain maximum expected operating pressure(MEOP), 3) stress and other structural performances are evaluated by finite element analysis(FEA), and 4) failure probabilities are calculated for the above mentioned failure modes. Axi-symmetric assumption for FEA is employed for simplification while contact between bolted joint is accounted for. Efficient procedure is developed to evaluate failure probability which consists of finding first an Most Probable Failure Point(MPP) using First-Order Reliability Method(FORM), next making a response surface model around the MPP using Latin Hypercube Sampling(LHS), and finally calculating failure probability by employing Importance Sampling.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.5
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• pp.10-17
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• 2013

This paper describes a study on after-burning suppressant in a solid propellant to reduce the plume formed outside of rocket nozzles, which could expose the launch site and the flight track. The minimum smoke propellant to enhance the stealth ability was formulated in terms of the kinds and the effects of after-burning suppressant on the ballistic performance and the amount of primary smoke. A after-burning suppressant, $K_2SO_4$ of about 1.1% weight content was found to show profound reduction of the rocket plume, giving negligibly slight increase in pressure exponent of burning rate. Also minimum smoke propellant with less than 1.1% of $K_2SO_4$ corresponds to A-class satisfaction in primary smoke by AGARD standard.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.3
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• pp.70-77
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• 2014

In this paper, the development of unique model of the 2.75 inch rocket propulsion system is described. Recently developed korean 2.75 inch rocket propulsion system shows the improvement of a flame stability resulted from a change in the configuration of propellant grain, and of an incidental ignition protection function using the EMI(electromagnetic interference) filter on ignition system. Moreover it is shown that a directional flight stability is improved by increasing the number of fins and changing the nozzle configuration. Static firing test and thermal shock test were conducted for the validation before flight, and flight test of 210 rounds of rockets was conducted to verify the trajectory uniformity. In addition, intellectual property issues can be overcome with the unique korean 2.75 inch rocket motor as well as the performance improvement.