• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.427-733
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• 2003

Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy. The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5T$\sub$m/. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.

• Transactions of Materials Processing
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• v.12 no.4
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• pp.358-363
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• 2003

Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

• Journal of the Korean Geotechnical Society
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• v.24 no.1
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• pp.61-70
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• 2008

The control and prediction of surface settlement, gradient and ground displacement are the main factors in shallow tunnel design and construction in urban area. For deformation analysis of shallow tunnel due to excavation it is important to identify possible deformation mechanism of shear bands developing from tunnel shoulder to the ground surface. This paper investigaties quantitatively the deformation behavior of shallow tunneling by model tunnel test and strain softening analysis Incorporating the reduction of shear stiffness and strength parameters. The comparison of model tunnel test result and numerical simulation using strain softening analysis showed good agreement in crown settlement, normalized subsidence settlement and developing shear bands above tunnel shoulder. In this study, it is blown that the strain softening modeling is applicable to the nonlinear deformation analysis of shallow tunnel.

• Geomechanics and Engineering
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• v.18 no.3
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• pp.225-234
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• 2019

A numerical stepwise approach for cavity expansion problem in strain-softening rock or soil mass is investigated, which is compatible with Mohr-Coulomb and generalized Hoek-Brown failure criteria. Based on finite difference method, plastic region is divided into a finite number of concentric rings whose thicknesses are determined internally to satisfy the equilibrium and compatibility equations, the material parameters of the rock or soil mass are assumed to be the same in each ring. For the strain-softening behavior, the strength parameters are assumed to be a linear function of deviatoric plastic strain (${\gamma}p^*$) for each ring. Increments of stress and strain for each ring are calculated with the finite difference method. Assumptions of large-strain for soil mass and small-strain for rock mass are adopted, respectively. A new numerical stepwise approach for limited pressure and plastic radius are obtained. Comparisons are conducted to validate the correctness of the proposed approach with Vesic's solution (1972). The results show that the perfectly elasto-plastic model may underestimate the displacement and stresses in cavity expansion than strain-softening coefficient considered. The results of limit expansion pressure based on the generalised H-B failure criterion are less than those obtained based on the M-C failure criterion.

• Transactions of Materials Processing
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• v.7 no.3
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• pp.282-290
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• 1998

In bulk metal forming processes prediction of tool life is very important for saving production cost and achieving good material properties. Generally the service life of tools in metal forming process is limited to a large extent by wear, fracture and plastic deformation of tools. In case of hot and warm forging processes tool life depends on wear over 70%. In this study finite element analyses are con-ducted to warm and hot forging by adopting suggested wear model. By comparison of simulation and eal profile of die suggested wear model. By comparison of simulation and real profile of die suggested model is verified.

• Proceedings of the Korean Geotechical Society Conference
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• 2004.03b
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• pp.121-128
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• 2004

A constiutive model was proposed in order to model dilatancy under $K_0$ conditions. The model includes an anisotropic hardening rule with bounding surface and hypothetical peak stress ratio and dilatancy function which are dependent on a state parameter. The triaxial stress-strain relationship under $K_0$ conditions was calculated reasonably by the proposed model. In particular the model could consistently predict dilatancy in volume change, softening with peak strength and small strain behavior.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.10
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• pp.199-207
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• 2003

The Timoshenko beam model has been known as the most accurate model for representing beam structures. However, the Timoshenko beam model may give rise to a significant error when it is applied to multi-stepped beam structures. This paper is intended to demonstrate the modeling error of Timoshenko beam based finite element model for multi-stepped beam structures and to suggest a new modeling method to improve the accuracy. A tentative bending spring is introduced into the stepped section to represent the softening effect due to the presence of step. This paper also proposes a finite element modeling method in the light with the tentative bending spring model for the step softening effect. The proposed method rigorously adapts computation results from a commercial finite element code. The validity of the proposed method is demonstrated through a series of simulation and experiment.

• Journal of the Korean GEO-environmental Society
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• v.8 no.6
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• pp.29-36
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• 2007

The control and prediction of surface settlement, gradient and ground displacement are the main factors in urban tunnel construction. This paper carried out the estimation and prediction of ground behavior around tunnel due to excavation using computational method and case study in detail for the analysis of deformation behavior in urban NATM tunnel. Computational method was performed by FLAC-2D with strain softening model and elastic plastic model. Field measurements of surface subsidence and ground displacement were adopted to monitor the ground behavior resulting from the tunneling and these values were applied to modify tunnel design parameters on construction.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.6
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• pp.96-103
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• 2002

The objective of this study is to adjust the roll gap fur the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes fur round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental from and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.1
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• pp.56-62
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• 2003

The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.